• Title/Summary/Keyword: 표면크랙

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Evaluation of Mechanical Properties on Cryogenic Structrual Steel JN1 Weldments and Heat Treated Materials by Using Miniaturized Small Specimen (소형 시험편에 의한 극저온 구조용강 JN1의 용접부 및 열처리재의 기계적성질 평가)

  • Gwon, Il-Hyeon;Hashida, Toshiyuki;Jeong, Se-Hui
    • Korean Journal of Materials Research
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    • v.6 no.9
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    • pp.905-918
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    • 1996
  • 초전도 마그네트 구조용 부재로 최근 개발된 오스테나이트계 스테인레스강 JN1 모재, GTA 용접부 및 열처리재에 대한 기계적 성질을 조사하기 위해 실온(293K)에서 극저온(4K)까지의 온도에서 소형펀치(Small Punch)시험을 실시하였다. GTA 용접부의 용융선 근방의 극저온 기계적 성질은 모재와 용접금속에 비해 크게 저하하였다. 4K에서 실험된 용융선 시험편으로 얻어진 하중-변위곡선상에서 부하의 초기 단계에 보통의 서레이션과 다른 pop-in이 관찰되었고, 이때 시험편 표면의 용융선 근처에서 약 0.1-1mm 정도의 크랙이 발생하였다. 열처리재의 기계적 성질은 열처리 시간과 온도의 증가 또는 시험온도의 저하에 따라 크게 저하되었다. 위의 결과에 기초하여 본 연구에서 실시한 소형 시험편을 사용하는 SP 시험법은 극저온에서 JN1 강의 모재와 열처리재뿐 만 아니라 GTA 용접부의 기계적 성질을 평가할 수 있는 유용한 시험법이었다.

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Preparation and Biodegradability of Microsphere Prepared from Biodegradable Microgel (생분해성 Microgel로부터 약물을 담지한 Microsphere의 제조 및 그의 생분해성)

  • Kim, Kong Soo;Kang, Seok Ho;Kim, Jeong Muk
    • Applied Chemistry for Engineering
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    • v.9 no.4
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    • pp.591-594
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    • 1998
  • Biodegradable microsphere containing bovine serum albumine (BSA) as a model drug were prepared with the microgel based on poly(caprolactone diol) by a modified solvent evaporation method. The influence of the stirring speed, the concentration of microgel and the mixing rate but increased with increasing the concentration of microgel in methylene chloride. The biodegradability of microsphere in 100 unit/mL of lipase solution was investigated. A lot of small pores appeared on the surface of microsphere after 3 hours of incubation time and the pores and cracks were developed with increasing the incubation time and microsphere lost their own shape after 36 hours of incubation time.

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Research about Size Effect of Solid Particles on Erosion Resistance of Aluminum Alloy and Infrared Windows (충돌 입자의 크기에 따른 알루미늄 합금과 적외선창의 입자침식 저항성 연구)

  • Hong, Yun Ky;Moon, Kwan Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.12
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    • pp.1027-1034
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    • 2016
  • In this research, experimental study about size effect of solid particles on erosion resistance is presented. A high-density polyethylene particle with a mm-sized diameter is accelerated using a two-stage light gas gun up to Mach number of approximately 3.0. An accelerated particle impacts aluminum alloy such as Al1050 and Al6061 T6, and infrared windows such as ZnS and sapphire specimens. For the aluminum alloy, craters that form on the surface of the specimens are measured to characterize the erosion resistance of the material. For the infrared windows, repetitive tests are conducted until a linear or circumferential crack is found to create damage threshold curves that define a material's erosive resistance. From the comparison of test data for various sizes of high-density polyethylene particles, it is found that erosion resistance of material is linearly dependent on the size of particles.

A Study of the Acoustic Microscope System by Large Aperture Probe (대구경 탐촉자를 이용한 초음파 현미경 시스템 연구)

  • Cho, Yong-Sang;Kim, Jae-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.5
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    • pp.475-479
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    • 2003
  • Traditional ultrasonic evaluation to detect micro/small surface cracks is the pulse-echo technique using the normal immersion transducer with high frequency, or the angle beam transducer with surface wave. It is difficult to make the automatic ultrasonic system that is to detect micro and small surface crack and position on the large structure like steel and ceramic rolls, because of the huge data of inspection and the ambiguous position data of transducer. The aim of this study using the high precision scanning acoustic microscope with 10MHz large aperture transducer was to display the real time A, B, C-scan for the automatic ultrasonic system in order to detect the existence and position of surface crack. The ultrasonic method with large aperture transducer was improved the scanning time and speed over 10times faster than traditional methods.

Improved ILDC Formulation for Very Thin Gap/Crack (아주 가는 균열의 산란 해석을 위한 향상된 ILDC 공식)

  • Lee, Hyunsoo;Koh, Il-Suek
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.25 no.9
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    • pp.938-943
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    • 2014
  • The scattered field by a gap/crack on the PEC surface of a large object having low-observable RCS cannot be negligible, but may not be analyzed by the known high-frequency technique. If the electrical width of the crack is very small, the crack can be modeled by an impedance strip, whose scattering formulation can be analytically obtained based on a low-frequency approximation. The scattering solution is formulated for the 2D strip and TE(Transverse Electric) or TM(Transverse Magnetic) wave incidence, from which a 3D ILDC(Incremental Length Diffraction Coefficients) can be extracted. Using the ILDC formulation, the scattering by any arbitrary shaped crack can be estimated. In this paper, an improved ILDC equations are proposed, which combine the known TE and TM solutions. The improved accuracy of the proposed solution is numerically verified.

Application and Design of Eddy Current based on FEM for NDE Inspection of Surface Cracks with Micro Class in Vehicular Parts (자동차부품의 마이크로급 표면크랙 탐상을 위한 FEM 를 기반한 와전류 센서 디자인 및 적용)

  • Im, Kwang-Hee;Lee, Seul-Ki;Kim, Hak-Joon;Song, Sing-Jin;Woo, Yong-Deuk;Na, Sung-Woo;Hwang, Woo-Chae;Lee, Hyung-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.6
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    • pp.529-536
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    • 2015
  • A defect could be generated in bolts for a use of oil filters for the manufacturing process and then may affect to the safety and quality in bolts. Also, fine defects may be imbedded in oil filter system. So it is very important that such defects be investigated and screened during the multiple manufacturing processes. Therefore, in order effectively to evaluate the fine defects, the FEM simulations were performed to make characterization in the crack detection of the bolts and the parameters such as number of turns of the coil, the coil size, applied frequency were calculated based on the simulation results. Simulations were carried out for the defect signal of eddy current probe. Exciter and receiver were utilized. In this paper, the FEM simulations were performed in both bobbin-type and pancake-type probe, both probes were optimized under Eddy current FEM simulations and the results of calculation were discussed.

The Properties Analysis of 600V Grade Polyvinyl Chloride Insulated Wire with Variation of Thermal Stress (열적 스트레스 변화에 따른 600V 비닐절연전선의 특성 분석)

  • 최충석
    • Fire Science and Engineering
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    • v.15 no.1
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    • pp.108-115
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    • 2001
  • In this paper, we analyzed the properties change of electric wire when the thermal stress was applied to 600V grade polyvinyl chloride insulated wire (IV). In the structure analysis, normal wire has the properties of direction on the surface, but in case of deteriorated wire at above $400^{\circ}c$, it formed the carbide, the crack and the crystal. The surface composition rate of normal wire was Cu : 100%, but the section composition of the deteriorated wire at $800^{\circ}c$ showed Cu : 78.89%, O : 21.11%. In result of analyzing the differential scanning calory of copper wire, the new reaction peak was observed on the deteriorated wire at above $700^{\circ}c$. In case of the deteriorated wire as $150^{\circ}c$ at the differential thermal analysis, an endothermic reaction appeared at $264^{\circ}c$ lower than the reactive point of normal wire. The occupation rate of oxygen according to the deterioration of copper wire is about 20% at $500^{\circ}c$.

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A Study on the Machinability of Fine Ceramics (($Al_2O_3$)) (파인 세라믹 ($Al_2O_3$)의 被削性에 관한 硏究)

  • 김성겸;이용성
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.4
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    • pp.604-610
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    • 1989
  • This paper is concerned with the machinability of fine ceramics(Al$_{2}$O$_{3}$) by using sintered diamond tools. For this purpose, ceramics cutting experiments under various cutting conditions such as cutting speed, feed rate, and others were carried out. The main results are follows : (1) During the cutting of fine ceramics, the used tools were found to be slightly chattering at cutting speed of 70m/min, and at cutting speed of higher than this I found the fine ceramics difficult to be cut. (2) When I used a tool with large nose radius, there occured a small amount of wear on the flank of the tool. However, at the early stage of fine ceramics cutting, the tools with smaller nose radii were required mainly to prevent the chipping of the ceramics. (3) When the materials were dry-cut, the appropriate cutting speel was found to be lower than 40m/min, and when the materials were dry-cut, I could cut them without any difficulty even at the speed of 70m/min, the surface roughness of ceramics cut at the speed of 70m/min was considerly fine. (4) It is generally believed that the principal cutting force is the largest in the case of steels cutting, but I found the thrust cutting force to be larger than any other cutting forces in the case of ceramics cutting.

AG(Anti-glare)를 이용한 태양전지 특성 분석

  • Jeong, Sang-Hun;Jo, Yeong-U;Lee, Yun-Ho;Gong, Dae-Yeong;Seo, Chang-Taek;Jo, Chan-Seop;Lee, Jong-Hyeon
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.02a
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    • pp.286-286
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    • 2010
  • 최근에 환경 오염과 화석 에너지의 고갈 문제를 해결하기 위하여 태양광을 전기 에너지로 변환하는 태양전지 연구에서 가장 이슈가 되는 부분은 저가격화와 고효율이다. 상용화 되어 있는 대부분의 태양전지는 단결정 실리콘 웨이퍼와 다결정 실리콘 웨이퍼를 사용한다. 실리콘 웨이퍼의 원자재 가격을 낮추는 방법에는 한계가 있기 때문에 태양전지 제작 공정에서 공정 단가를 낮추는 방법이 많이 연구되고 있고, 실리콘 웨이퍼가 가지는 재료의 특성상 화합물을 이용한 태양전지 보다 낮은 효율을 가질 수밖에 없기 때문에 반도체 소자 공정을 응용하여 실리콘 웨이퍼 기판에서 고효율을 얻는 방법으로 연구가 진행 되고 있다. 본 연구에서는 마이크로 블라스터를 이용하여 태양전지 cell 상부에 AG(anti-glare)를 가지는 유리 기판을 형성하여 낮은 단가로 태양전지 cell의 효율을 향상시키기 위한 연구를 진행 하였다. 태양전지 cell 상부에 AG를 가지는 유리 기판을 형성하게 되면 태양의 위도가 낮아 표면에서 대부분 반사되는 태양광을 태양전지 cell에서 광기전력효과가 일어나게 하여 효율을 향상시킨다. 이때 사용한 micro blaster 공정은 고속의 입자가 재료를 타격할 때 입자의 아래에는 고압축응력이 발생하게 되고, 이 고압 축응력에 의하여 소성변형과 탄성변형이 발생된다. 이러한 변형이 발전되어 재료의 파괴 초기값보다 크게 되면 크랙이 발생되고, 점점 더 발전하게 되면 재료의 제거가 일어나는 단계로 이루어지는 기계적 건식 식각 공정 기술이라 할 수 있다. 먼저 유리 기판에 마이크로 블라스터 장비를 이용하여 AG를 형성한다. AG는 $Al_2O_3$ 파우더의 입자 크기, 분사 압력, 노즐과 기판과의 간격, 반복 횟수, 노즐 이동 속도 등의 공정 조건에 따른 유리 기판 표면에서의 광학적 특성 및 구조적 특성에 관하여 분석하였다. 일반적인 태양전지 cell 제작 공정에 따라 cell을 제작 한후 AG 유리 기판을 상부에 형성시키고 솔라시뮬레이터를 이용하여 효율을 측정하였다. 이때 솔라시뮬레이터의 광원이 고정되어 있기 때문에 태양전지 cell에 기울기를 주어 태양의 위도 변화에 대해 간접적으로 측정하였다. AG 유리 기판이 태양전지 cell 상부에 형성 되었을 때와 없을 때를 각각 비교하여 AG 유리 기판이 형성된 태양전지 cell에서의 효율 향상을 확인하였다.

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Morphology and Characteristics of Corrosion of Archaeological Bronzes (출토 청동유물 부식의 형태학적 고찰 및 부식생성물의 특성 연구)

  • Lee, Eun-woo;Kim, So-jin;Han, Woo-rim;Hwang, Jin-ju;Han, Min-Su
    • Korean Journal of Heritage: History & Science
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    • v.46 no.3
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    • pp.4-15
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    • 2013
  • The study of corrosion products generated by archaeological bronzes that have been buried for a long time can provide certain evidence that enables us to understand the natural corrosion process of bronze and helps us develop conservation and preservation methods. In the present study, the specimens taken from two bronze mirrors and three bronze swords were used to study the corrosion morphology and the related phenomena such as selective corrosion of ${\alpha}$ or ${\alpha}+{\delta}$ phases, decuprification, destannification, and secondary copper. Furthermore, corrosion development was discussed based on the ions distributed throughout the corrosion layers.