• Title/Summary/Keyword: 판상재료

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소다라임 유리기판상 CIGSe2 박막태양전지용 Mo 박막증착 및 MoSe2/Mo 박막특성 연구 (II)

  • Choe, Seung-Hun;Kim, Jin-Ha;Lee, Jong-Geun;Park, Jung-Jin;Jeong, Myeong-Hyo;Son, Yeong-Ho
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.02a
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    • pp.291-291
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    • 2012
  • 태양광 발전산업에서 현재 주류인 결정 실리콘 태양전지의 변환효율은 꾸준히 향상되고 있으나, 태양전지의 가격이 매년 서서히 하강되고 있는 실정에서 결정질 실리콘 가격의 상승 등으로 부가가치 창출에 어려움이 있으며, 생산 원가를 낮출 수 있는 태양전지 제조기술로는 2세대 태양전지로 불리는 박막형이 현재의 대안이며, 특히 에너지 변환 효율과 생산 원가에서 장점이 있는 것이 CIGS 박막 태양전지로 판단된다. 화합물반도체 베이스인 CIGS 박막태양전지는 연구실에서는 세계적으로 20.3% 높은 효율을 보고하고 있으며, 모듈급에서도 13% 효율로 생산이 시작되고 있다. 국내에서도 연구실 규모뿐만 아니라 대면적(모듈급) CIGS 박막 태양전지 증착용 장비, 제조공정 등의 기술개발이 진행되고 있다. CIGSe2를 광흡수층으로 하는 CIGSe2 박막 태양전지의 구조는 여러 층의 단위박막(하부전극, 광흡수층, 버퍼층, 상부투명전극)을 순차적으로 형성시켜 만든다. 이중에 하부전극은 Mo 재료을 스퍼터링 방법으로 증착하여 주로 사용한다. 하부전극은 0.24 Ohm/cm2 정도의 전기적 특성이 요구되며, 주상조직으로 성장하여야 하며, 고온 안정성 확보를 위하여 기판과의 밀착성이 좋아야하고 또한 레이저 패턴시 기판에서 잘 떨어져야 하는 특성을 동시에 가져야 한다. 그리고 CIGSe2의 광흡수층 제조시 셀렌화 공정에서 100 nm 이하의 MoSe2 두께를 갖도록 해야하며, 이는 CIGSe2 박막태양전지의 Rs 값을 줄여 Ohmic 접촉을 향상시키는데 기여한다. 본 연구에서는 CIGSe2 박막태양전지에서 요구되는 하부 전극 Mo 박막의 제작과 CIGSe2 박막태양전지 전체공정에 적용후의 MoSe2/Mo 박막특성에 대해서 연구결과들을 논하고자 한다. (본 연구는 경북그린에너지프론티어기업발굴육성사업 연구지원금으로 이루어졌음).

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소다라임 유리기판상 CIGSe2 박막태양전지용 Mo 박막증착 및 MoSe2/Mo 박막특성 연구

  • Choe, Seung-Hun;Son, Yeong-Ho;Jeong, Myeong-Hyo;Park, Jung-Jin;Lee, Jang-Hui;Kim, In-Su;Hong, Yeong-Ho;Yun, Jong-O
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.08a
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    • pp.364-365
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    • 2011
  • 태양광 발전산업에서 현재 주류인 결정 실리콘 태양전지의 변환효율은 꾸준히 향상되고 있으나, 태양전지의 가격이 매년 서서히 하강되고 있는 실정에서 결정질 실리콘 가격의 상승 등으로 부가가치창출에 어려움이 있으며, 생산 원가를 낮출 수 있는 태양전지 제조기술로는 2세대 태양전지로 불리는 박막형이 현재의 대안이며, 특히 에너지 변환 효율과 생산 원가에서 장점이 있는 것이 CIGS 박막 태양전지로 판단된다. 화합물반도체 베이스인 CIGS 박막태양전지는 연구실에서는 세계적으로 20.3% 높은 효율을 보고하고 있으며, 모듈급에서도 13% 효율로 생산이 시작되고 있다. 국내에서도 연구실 규모 뿐만 아니라 대면적(모듈급) CIGS 박막 태양전지 증착용 장비, 제조공정 등의 기술개발이 진행되고 있다. CIGSe2를 광흡수층으로 하는 CIGSe2 박막 태양전지의 구조는 여러 층의 단위박막(하부전극, 광흡수층, 버퍼층, 상부투명전극)을 순차적으로 형성시켜 만든다. 이중에 하부전극은 Mo 재료을 스퍼터링 방법으로 증착하여 주로 사용한다. 하부전극은 0.24 Ohm /cm2 정도의 전기적 특성이 요구되며, 주상조직으로 성장하여야 하며, 고온 안정성 확보를 위하여 기판과의 밀착성이 좋아야하고 또한 레이저 패턴시 기판에서 잘 떨어져야 하는 특성을 동시에 가져야 한다. 그리고 CIGSe2의 광흡수층 제조시 셀렌화 공정에서 100 nm 이하의 MoSe2 두께를 갖도록 해야하며, 이는 CIGSe2 박막태양전지의 Rs 값을 줄여 Ohmic 접촉을 향상시키는데 기여한다. 본 연구에서는 CIGSe2 박막태양전지에서 요구되는 하부전극 Mo 박막의 제작과 CIGSe2 박막태양전지 전체공정에 적용후의 MoSe2/Mo 박막특성에 대해서 연구결과들을 논하고자 한다.

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하이브리드 화학증기증착법을 이용한 금속기판 위 그래핀의 저온합성

  • Lee, Byeong-Ju;Park, Se-Rin;Yu, Han-Yeong;Lee, Jeong-O;Jeong, Gu-Hwan
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.02a
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    • pp.77-77
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    • 2010
  • 그래핀(Graphene)은 한 겹(layer)의 2차원 판상 구조에 탄소원자들이 육각형의 기본 형태로 배열되어 있는 나노재료로서, 우수한 역학적 강도와 화학적, 열적 안정성 및 흥미로운 전기 전자적 성질을 가지고 있는 것으로 알려져 있다. 최근, 이러한 특징적이고도 우수한 물성으로 인하여 기초물성 연구에서부터 차세대 응용까지 고려한 각종 연구들이 활발하게 진행되고 있다. 일반적으로 그래핀을 얻는 방법에는 물리 화학적 박리, 열화학증기증착법(TCVD), 탄화규소의 흑연화, 흑연산화물의 환원 등의 방법들이 알려져 있다. 그 중 TCVD법이 두께의 균일성이 높은 그래핀을 합성하는데 가장 적절한 것으로 알려져 있다. 그러나 TCVD법은 탄소를 포함하는 원료가스를 분해하기 위하여 고온의 공정을 필요로 하게 되지만, 향후 산업적 응용을 고려한다면 대면적 그래핀의 저온합성법 개발은 풀어야 할 시급한 과제로 인식되고 있다. 현재는 메탄을 원료가스로 사용하여 $900^{\circ}C$ 이상에서 그래핀을 합성하는 추세이고, 최근 아세틸렌등의 활성원료가스를 이용하여 $900^{\circ}C$ 이하에서 저온 합성한 연구결과들도 속속 보고되고 있다. 본 연구에서는 고주파 플라즈마를 이용하여 비교적 저온에서 탄소원료가스를 효율적으로 분해하고, 확산플라즈마 영역에 TCVD 챔버를 결합한 하이브리드 화학증기증착법을 이용하여 그래핀의 저온합성을 도모하였다. 원료가스로는 메탄을 사용하였고, 기판으로는 전자빔증착법으로 증착한 니켈 박막 및 구리포일을 사용하였다. 실험결과, 그래핀은 $600^{\circ}C$ 부근의 저온에서도 수 층으로 이루어진 그래핀이 합성된 것을 확인하였다. 합성한 그래핀은 분석의 용이함 및 향후 다양한 응용을 위하여 실리콘산화막 및 투명고분자 기판 위에 전사(transfer)하였다. 합성된 그래핀의 구조평가를 위해서는 광학현미경과 Raman분광기를 주로 사용하였으며, 원자힘현미경(AFM), 주사전자현미경(SEM), 투과전자현미경(TEM) 등도 이용하였다.

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Evaluation of Physical Property and Material Characteristics for Stained Glass in the Yakhyeon Catholic Church, Korea (약현성당 스테인드글라스의 재료학적 특성과 물성평가)

  • Cho, Ji Hyun;Lee, Chan Hee;Kang, Myeong Kyu
    • Journal of Conservation Science
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    • v.32 no.3
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    • pp.425-436
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    • 2016
  • The Yakhyeon catholic church (Historic Site No. 252 in Korea) that was constructed in 1892 has been the first western brick structure to ever have existed and one of the most important historical materials in the Korean modern architecture. After a fire had broken out at the catholic church in 1998, the stained glass on the back wall, the slab glass (dalle de verre) introduced by Lee Nam Guy in 1974, was repaired in 1999 because of singe scorch and water leakage. An analysis of the coloration elements showed that yellow, red and green included Zn, K and Cd, respectively. The glass of red contained Se, dark green contained Mn and Cr, and blue contained Pb and S. According to material analysis, the masonry joint was identified dolomite ($CaMg(CO_3)_2$) and calcite ($CaCO_3$), which was observed plate, columnar, rhombic and square of crystalline particles. Meanwhile, ultrasonic velocity in the stained glass recorded low speed in the middle and lower right of the window (an average of 4,130 m/s). And the joint was measured the lowest physical properties of the top left and middle of the window (an average of 2,053 m/s). This study have showed that extensive physical damage was founded to the left and middle rather than the right side. In this respect, more research in needed to conserve the correlation between color and physical properties.

Preparation of Fe2O3 Coated on Mica for Infrared Reflectance Red Pigment and Thermal Property of Its Isolation-Heat Paint (Fe2O3가 코팅된 판상 mica의 적외선 반사용 적색안료 제조 및 차열도료의 열특성)

  • Lee, Hyun Jin;Kim, Dae Sung;Lee, Seung-Ho;Lim, Hyung Mi;Choi, Byung-Ki;Kang, Kwang-Jung;Jeong, Jae Il;Cho, Kum-Sung
    • Korean Journal of Materials Research
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    • v.25 no.2
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    • pp.61-67
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    • 2015
  • $Fe_2O_3$ coated plate mica($Fe_2O_3$/mica) for infrared reflectance red pigment was prepared under hydrothermal treatment. $Fe_2O_3$ was perfectly coated on mica via the difference of surface charge between $Fe_2O_3$ and mica particles at pH 3. $Fe_2O_3$/mica was then calcined at $800^{\circ}C$ to stabilize the coated layer on mica. The infrared(IR) reflectance pigments were characterized by X-ray diffraction, FE-SEM, zeta potential, and a UV-Vis-NIR spectrophotometer. In particular, the CIE color coordinate and IR reflectance properties of $Fe_2O_3$/mica pigments were investigated in relation to the thickness variation of the $Fe_2O_3$ layer coated on mica of various lateral sizes. The isolation-heat red paints containing the pigments were prepared and optimized with a thinner, settling agent, and dispersant. Then, the films were made. The thermal property of isolation-heat on these films was observed through the relationship of the IR reflectance value, which was based on the variation of the $Fe_2O_3$ layer's thickness coated on mica and mica's lateral size as IR reflectance pigment. With an increase in IR reflectance on these films, the thermal property of isolation-heat was effectively enhanced.

Study on Material Fracture and Debris Dispersion Behavior via High Velocity Impact (고속충돌에 따른 재료 파괴 및 파편의 분산거동 연구)

  • Sakong, Jae;Woo, Sung-Choong;Kim, Jin-Young;Kim, Tae-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.11
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    • pp.1065-1075
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    • 2017
  • In this study, high velocity impact tests along with modeling of material behavior and numerical analyses were conducted to predict the dispersion behavior of the debris resulting from a high velocity impact fracture. For the impact tests, two different materials were employed for both the projectile and the target plate - the first setup employed aluminum alloy while the second employed steel. The projectile impacts the target plate with a velocity of approximately 1 km/s were enforced to generate the impact damages in the aluminum witness plate through the fracture debris. It was confirmed that, depending on the material employed, the debris dispersion behavior as well as the dispersion radii on the witness plate varied. A numerical analysis was conducted for the same impact test conditions. The smoothed particle hydrodynamics (SPH)-finite element (FE) coupled technique was then applied to model the fracture and damage upon the debris. The experimental and numerical results for the diameters of the perforation holes in the target plate and the debris dispersion radii on the witness plate were in agreement within a 5% error. In addition, the impact test using steel was found to be more threatening as proven by the larger debris dispersion radius.

Studies on the Nucleation of CVD Tungsten on the TiN substrate (TiN 기판상에서의 CVD텅스텐의 핵생성에 관한 연구)

  • Kim, Eui-Song;Lee, Chong-Mu;Lee, Jong-Gil
    • Korean Journal of Materials Research
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    • v.2 no.2
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    • pp.110-118
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    • 1992
  • When CVD-W films deposited on the reactively sputter-deposited TiN(${\circled1}$), the $NH_3$-RTP (rapid themal processed) TiN(${\circled2}$), and the furnace-annealed TiN submitate (${\circled3}$) by $SiH_4$, reduction, deposition rate is in the order of ${\circled1}>{\circled2}>{\circled3}$ and incubation period of W nucleation is in the order of ${\circled1}{\leq}{\circled2}<{\circled3}$. The longest incubation period of nucleation and lowest deposition rate for the CVD-W on the annealed TiN is due to the incorporation of oxygen from the nitrogen ambient containing some oxygen as contaminant into the TiN film. The higher W deposition rate and the lower incubation period of W nucleation on the RTP-TiN substrate in comparison with those on the sputtered TiN substrate seem to be due to a negative effect of the high compressive stress of the RTP-TiN on the nucleation and growth of W. Also the thickness uniformity of the W film deposited on the TiN substrate by $SiH_4$ reduction turns out to be better than that by $H_2$ reduction.

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Effect of h-BN Content on Microstructure and Mechanical Properties of AIN Ceramics (AIN 세라믹스의 미세조직과 기계적 성질에 미치는 h-BN 첨가의 영향)

  • 이영환;김준규;조원승;조명우;이은상;이재형
    • Journal of the Korean Ceramic Society
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    • v.40 no.9
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    • pp.874-880
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    • 2003
  • The effect of h-BN content on microstructure, mechanical properties, and machinability of AlN-BN based machinable ceramics were investigated. The relative density of sintered compact decreased with increasing h-BN content. The four-point flexural strength also decreased from 238 MPa of monolith up to 182 MPa by the addition of 30 vol% h-BN. Both low Young's modulus and residual tensile stress, formed by the thermal expansion coefficient difference between AIN and h-BN, might cause the strength drop in AlN-BN composite. The crack deflection, and pull-out phenomena increased by the plate-like h-BN. However, the fracture toughness decreased with h-BN content. The second phases, consisted of YAG and ${\gamma}$-Al$_2$O$_3$, were formed by the reaction between Al$_2$O$_3$ and Y$_2$O$_3$. During end-milling process, feed and thrust forces measured for AlN-(10~30) vol% BN composites decreased with increasing h-BN particles, showing excellent machinability. Also, irrespective of h-BN content, relatively good surfaces with roughness less than 0.5 m (Ra) could be achieved within short lapping time.

Liquid Phase Epitaxial Growth of GaAs on InP Substrates (액상에피택시 방법에 의한 InP기판상의 GaAs 이종접합 박막 성장)

  • Kim, Dong-Geun;Lee, Hyeong-Jong;Im, Gi-Yeong;Jang, Seong-Ju;Jang, Seong-Ju;Kim, Jong-Bin;Lee, Byeong-Taek
    • Korean Journal of Materials Research
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    • v.4 no.5
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    • pp.600-607
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    • 1994
  • Optimum exper~mental conditions were established for the growth of heteroepitaxial GaAs layers on InP using liquid phase epitaxy (LPE) technique. Results showed that the optimum growth temperature was $720^{\circ}C$ at a cooling rate of $0.5^{\circ}C$/min. Surface morphology of the grown layers significantly improved by addition of about 0.005wt% Se to the Ga growth melt, which effectively suppressed melt-back of InP substrates into the melt during the initial stage of growth. It was observed that the quality of GaAs layers also improved substantially when the substrates patterned with grating structure were used, as determined by the (400) double crystal X-ray diffraction. The transmission electron microscopy observation indicated t.hat the misfit dislocations interact with each other at the grating region, resulting in a lower dislocation density in the upper GaAs layer.

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Development of Adhesive Resins Formulated with Rapeseed Flour Akali Hydrolyzates for Plywood Panels (유채박의 알칼리 가수분해물을 이용한 합판용 접착제의 개발)

  • Yang, In;Jeong, Jae-Hoon;Han, Gyu-Seong;Cho, In-Gyu;SaGong, Moon;Ahn, Sye-Hee;Oh, Sei-Chang
    • Journal of the Korean Wood Science and Technology
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    • v.38 no.4
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    • pp.323-332
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    • 2010
  • Petroleum-based adhesive resins have extensively been used for the production of wood panels. However, it is necessary to develop environmentally friendly adhesive resins due to the increase of manufacturing cost and the environmental issue, such as the emission of volatile organic compounds, of the pertroleum-based adhesive resins. This study was conducted to formulate environmentally friendly adhesive resins using by rapeseed flour (RSF), which is the by-product of bio-diesel produced from rapeseed, for replacing petroleum-based adhesives with them. To formulate RSF-based adhesive resins, RSF was hydrolyzed in de-ionized water, 1% and 3% sodium hydroxide solutions. As a crosslinking agent, PF prepolymers were prepared with 1.8, 2.1 and 2.4 mol formaldehyde and 1 mol phenol (1.8-, 2.1- and 2.4-PF), and then mixed with RSF hydrolyzates to complete the formulation of RSF-based adhesive resins. The RSF-based adhesive resins were applied to fabricate 3-ply plywood panels. The solid content of RSF-based adhesive resins were ranged from 26.08% to 36.12% depending on the hydrolysis condition of RSF and PF prepolymer type with a high viscosity. The tensile shear strength and wood failure of plywood fabricated with RSF-based adhesive resins exceeded a minimum requirement of KS standard for ordinary plywood regardless of the hydrolysis condition of RSF and PF prepolymer type. Formaldehyde emissions of the plywood panels fabricated with 1.8-PF and RSF hydrolyzates were lower than that of E0 specified in the KS standard. Based on the results, RSF might be used as a raw material of environmentally friendly adhesives for the production of plywood panels, but further researches - the increase of solid content of RSF-based adhesives for reducing press time and the microscopic observation of plywood specimen for identifying the relationship between tensile shear strength and the penetration of adhesives into wood structure - are required to commercialize the RSF-based adhesives.