• Proceedings of the KAIS Fall Conference
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• 2009.12a
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• pp.747-750
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• 2009

국내에서 파인 블랭킹 프레스는 대기업이나 중소기업, 국책 연구소 등 개발에 성공한 곳은 어느 곳도 없다. 국내에서는 최초로 S사에서 자체의 기술로 400톤 파인 블랭킹 프레스를 설계, 제작, 조립하여 개발하였다. 700톤 파인 블랭킹 프레스의 개발로 인하여 수입에만 의존한 것을 국산화하여 원가절감 및 국제 경쟁력 강화에 기여할 수 있다.

• Proceedings of the KAIS Fall Conference
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• 2011.05b
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• pp.824-827
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• 2011

본 논문에서는 자동차 시트 리클라이너 기어의 파인 블랭킹 성형 실험을 통하여 V-링 설치 위치에 따른 기어의 다이 롤 높이 변화를 검토하였다. 3 종류의 다이 편과 가이드 플레이트 편을 설계하여 파인 블랭킹 금형을 제작하였으며 650 ton 파인블랭킹 프레스에서 성형 실험을 수행하였다. 실험으로부터 제품을 취출하여 다이 롤 높이를 측정하여 분석한 결과 기어 모듈과 관계없이 V-링 설치 위치가 가이드 플레이트에서 멀어짐에 따라 다이 롤 높이가 증가함을 파악할 수 있었다. 이와 같은 결과는 향후 파인 블랭킹 금형의 V-링을 설계할 때 다이 롤 높이를 최소화하기 위하여 유용하게 활용될 수 있을 것이다.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.12 no.2
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• pp.565-570
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• 2011

There is always die roll in fine blanking parts which is able to have 100% clean shear surface. In this paper the change of die roll size was studied by fine blanking tryout in order to minimize die roll size. Various die inserts with different die chamfer were machined, fine blanking die was manufactured and tested. The die roll sizes of fine blanking samples were measured and the tendency of thickness directional die roll size was comprehended. This result will be used on the design of die chamfer in order to minimize thickness directional die roll size of fine blanking parts

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1994.10a
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• pp.757-762
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• 1994

본 연구에서는 정밀진단가공을 위한 파인 블랭킹 기술 개발을 위한 파인 블랭킹용 전용 프레스를 사용 하지 않고 범용 유압 프레스에서 조보 유압 장치에 의해 압력을 조절해가면서 가공특성에 관한 실험적 연구와 이론 해석을 수행한다. 실험을 위해 파인 블랭킹 금형과 유압 장치를 설계 제작하고, 정밀진단 특성에 제일 큰 영향을 미치고 있는 V-돌기( Vee-ring)의 유무와 위치 그리고 스트리핑력 및 카운터 펀 칭력 변화에 따른 제품 정밀도를 조사해 가면서 최적의 정밀도 예측 수단으로 적절함을 확인할 수 있었으며, 실험결과는 작업 조건에 관계없이 모든 제품이 깨끗한 전단면을 나타내고 있으며, 일반적으로 스트리핑력이 감소할수록, 그리고 카운터 펀칭력이 증가할수록 캠버량이 감소하고 특히 카운터 펀칭력에 큰 영향을 받고 있음을 알 수 있었다. 이와같은 현상은 유한 요소해석에 의한 캠버량의 예측에섣고 정성적으로 잘 일치하고 있는 것으로 나타났다.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.13 no.5
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• pp.2009-2014
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• 2012

It is very important to minimize the die roll height of gear, in order to maximize the shear cutting surface(tooth surface) of fine blanking. In this paper, the fine blanking tool sets were manufactured in order to study the die roll height according to V-ring position and die chamfer shape. They were constituted of the various die inserts and guide plate inserts with different die chamfer shape and different V-ring distance. The fine blanking experiment was conducted with the fine blanking tool sets and the die roll height of the gear samples was measured. It should be noted that die roll height on the fine blanked gear increased with increasing the V-ring distance and die chamfer angle.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.8 no.2
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• pp.56-61
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• 1999

The fine blanking is a process of pressworking which makes possible to produce thick sheet metal parts of finished sheared surface and close dimensional accuracy over whole material thickness in single blanki ng operation. Fine blanked parts in general are characterized by their cleanly sheared surface over the whole sock thickness and accurate size for the specific functions. The fine blanking technology is urgently needed to remove secondary operations which are necessary in conventional blanking operation and cost reduction. In this study, the effect of material texture and vee-ring on parts for automobile is investigated by experimental observation and analysis.

• Journal of Power System Engineering
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• v.15 no.4
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• pp.60-64
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• 2011

Computer-aided engineering (CAE) is the broad usage of computer software to aid in engineering tasks. It includes computer-aided design (CAD), computer-aided analysis (CAA), computer-integrated manufacturing (CIM), computer-aided manufacturing (CAM), material requirements planning (MRP), and computer-aided planning (CAP). In this study, the stress of mold analyzed using CAE technique. Punch loads were same difference between 0.5 % and 1.0 % of clearance, but punch load was decreased according to increasing of clearance. Punch load of pre-piercing process worked a little smaller than piercing process. Therefore, the hole of fine blanking process is also more efficient to manufacture the true size after pre-piercing.

• Journal of Power System Engineering
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• v.15 no.6
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• pp.59-66
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• 2011

This study was carried out the experimental and the analysis for process of carburizing and quenching, evaluated the reliability of mock-up. Carburizing of comer of rock gear was higher than body regardless of condition of eight processes, and the end of gear tooth was more highly distributed than root. Hardness of surface shows the maximum value and was decreased linear to depth direction. The result of analysis wasn't nearly the heat deformation. In mock-up, tooth flank increased 0.096%, thickness of tooth decreased 0.11% and body increased 0.11%. It had no trouble with assembly and operation like this. The mock-up of recliner for automobile was secured stability by four types of test.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.11a
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• pp.182-186
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• 1996

In this work, a method is described to investigate the progressive and compound process in the coining and piercing operation for given conditions and parameters, using the FEM simulation and model experiment. The effect of the die shape on the compound process is established, and the die shape depends on the position of coining die and the width of the part coined. It is found that Progressive process is better than compound process, since material's filling into the die is not completed and the higher stress acts on the edge of the punch according to width being increased.

• Proceedings of the KAIS Fall Conference
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• 2000.04a
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• pp.7-7
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• 2000