• Title/Summary/Keyword: 파우더링

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Study on Metal Microfilter Coated with Ceramics by Using Plasma Thermal Spray Method (플라즈마 용사를 이용한 복합세라믹 미세필터 연구)

  • Song, In-Gyu;Lee, Young-Min;Shin, Hyun-Myung;Choi, Hae-Woon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.9
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    • pp.1035-1040
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    • 2011
  • This research was performed on a microfilter made of a hybrid material (ceramic + metal) that was coated with ceramics on the metal-filter surface by using the thermal spray method. The ceramic powders used were $Al_2O_3+40TiO_2$ powder with a particle size of $20{\mu}m$ and $Al_2O_3$ (98%+)powder with a particle size of $45{\mu}m$. The metal filters were filter-grade $20{\mu}m$, $30{\mu}m$, and $50{\mu}m$ sintered metal powder filters (SIKA-R 20 IS, 30 IS, 50 IS; Sinter Metals Filters) and filter-grade $75{\mu}m$ sintered mesh filter with five layers. Ceramic-coated filters that were coated using the thermal spray method had a great influence on powder material, particle size, and coating thickness. However, these filters showed a fine performance when used as micro-filters.

Effect of Silicon in Steels and Galvannealing Heat Cycles on Powdering Behavior of High Strength Galvannealed Steels (고강도 용융아연 도금강판의 파우더링 특성에 미치는 실리콘 및 합금화 열처리의 영향)

  • 이호종;오용택;김종상
    • Journal of the Korean institute of surface engineering
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    • v.33 no.2
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    • pp.135-144
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    • 2000
  • Hot-dip galvannealed sheet (GA) with high strength of $45kg/mm^2$ in tensile strength, has developed for automotive applications. However, for a successful application, the powdering behaviour of GA must be minimized. The powdering of galvannealed coatings was reduced as the silicon content in the steel increased. Rapid heating and rapid cooling rate during the galvannealing process improved the powdering resistance due to the suppression of not only the ξ phase, but also the $ \Gamma _1$, phase. An analysis of the Fe-Zn alloy phases and its relation to the powdering behaviour are discussed with SEM micrographs.

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Evaluation of Frictional Characteristic of Galvannealed sheet steel with different annealing temperatures at Lower Normal Loads (저면압 영역에서 합금화 온도에 따른 합금화용융아연도금 강판의 마찰특성 평가)

  • Lee Jung-Min;Jeon Seong-Jin;Kim Dong-Hwan;Kim Dong-Jin;Park Sung-Ho;Kim Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.4 s.181
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    • pp.109-115
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    • 2006
  • This paper is designed to estimate friction and powdering characteristic of coating layer on galvannealed sheet steel with different annealing temperature, which is 465, 505, 515 and $540^{\circ}C$, Estimations of powdering and friction were done using a $60^{\circ}$ bending test and one side friction test, respectively. In order to obviously understand the effect of coatings on friction cross-section of coatings before and after friction test was also observed by SEM. The results show that powdering of coatings is increased with increasing of annealing temperature and that friction characteristic greatly depends on powdering which leads to increase of real contact area between tools and coatings.

Finite Element Analysis of Powdering of Hot-dip Galvannenled Steel using Damage Model (합금화 용융아연 도금강판의 가공시 손상모델을 이용한 도금층 파우더링에 관한 유한요소 해석)

  • Kim, D.W.;Kim, S.I.;Jang, Y.C.;Lee, Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.215-222
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    • 2007
  • Coating of Hot-dip galvannealed steel consists of various Fe-Zn intermetallic compounds. Since the coating is hard and there for is very brittle, the surface of steel sheet is easy to be ruptured during second manufacturing processing. This is called as powdering. In addition, forming equipment might be polluted with debris by powdering. Therefore, various research have been carried out to prohibit powdering fur improving the quality of GA steel. This paper carried out finite element analysis combined with damage model which simulate the failure of local layer of hot-dip galvannealed steel surface during v-bending test. Since the mechanical property of intermetallic compound was unknown exactly, we used the properties calculated from measurements. The specimen was divided into substrate, coating layer and interface layer. Local failure at coating layer or interface layer was simulated when elemental strain reached a prescribed strain.

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Effect of Different Annealing Temperatures on Friction Characteristic and Formation of Coatings in Galvannealed sheet steels (GA 강판의 합금화 온도가 도금층 형성 및 마찰 특성에 미치는 영향)

  • Lee Jung-Min;Jun Sung-Jin;Kim Dong-Hwan;Kim Byung-Min
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.1012-1015
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    • 2005
  • This paper is designed to estimate friction and powdering characteristic of coating layer on galvannealed sheet steel with different annealing temperature, which is 465, 505, 515 and $540^{\circ}C$. Estimations of powdering and friction were done using a $60^{\circ}$ bending test and one side friction test, respectively. In order to obviously understand the effect of coatings on friction cross-section of coatings before and after friction test was also observed by SEM. The results show that powdering of coatings is increased with increasing of annealing temperature and that friction characteristic greatly depends on powdering which leads to increase of real contact area between tools and coatings.

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Development and Application of Cation-exchange Membranes Including Chelating Resin for Efficient Heavy-metal Ion Removal (효율적인 중금속 이온 제거를 위한 킬레이팅 수지를 포함한 양이온 교환막의 개발 및 응용)

  • Kim, Do-Hyeong;Choi, Young-Eun;Park, Jin-Soo;Kang, Moon-Sung
    • Membrane Journal
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    • v.27 no.2
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    • pp.129-137
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    • 2017
  • In this study, we have developed cation-exchange membranes (CEMs) which can efficiently separate heavy-metal ions among the cations contained in a water system. Sulfonated polyetheretherketone (SPEEK) was used as a base polymer and a powdered chelating resin with strong binding ability to heavy-metal ions was added into it. In order to optimize the performance of the CEM, the content of chelating resin powder and the ion exchange capacity of SPEEK have been controlled. As a result, it was confirmed that the removal efficiency of heavy metal ion was improved by more than 20% by applying the CEM to membrane capacitive deionization (MCDI).

Synthesis of Organic-inorganic Core-shell Nanoparticle Powder using Immersion Annealing Process (담금 어닐링을 이용한 유·무기 코어-쉘 나노입자 파우더 합성법)

  • Choi, Young Joong;Jung, Hyunsung;Bang, Jiwon;Park, Woon Ik
    • Journal of the Microelectronics and Packaging Society
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    • v.25 no.4
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    • pp.35-40
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    • 2018
  • Simple and useful synthetic process to control the morphology of block copolymers (BCPs) is required for implementation in various device applications. However, the conventional method to use colloidal templates is not enough to realize the production of pure and massive core-shell nanoparticles due to the cost-intensive complex process. Here, we introduce a novel and facile synthesis method to realize the formation of core-shell $SiO_x$ nanoparticle power by employing an immersion annealing of a sphere-forming poly(styrene-b-dimethylsiloxane) (PS-b-PDMS) BCP. We successfully obtained a PS-encapsulated $SiO_x$ nanoparticle with a diameter of ~20 nm. In addition, we analyzed how the mixing ratio of heptane/ethanol affects the BCP morphology of self-assembled PS-b-PDMS nanoparticles, showing a worm-like structure under the optimum immersion conditions. This useful approach is expected to be extendable to other solvent-based BCP synthesis, providing a new guideline for unique BCP production.

A study on optimization of front TCO for a-Si:H/c-Si heterojunction solar cells (a-Si:H/c-Si 이종접합 태양전지용 전면 투명전도막 최적화 연구)

  • Jeong, Daeyoung;Song, Junyong;Kim, Kyungmin;Park, Joo Hyung;Song, Jinsoo;Lee, Hi-Deok;Lee, JeongChul
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.129.1-129.1
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    • 2011
  • a-Si:H/c-Si 구조의 이종접합 태양전지 전면 투명전도막으로 Indium tin oxide(ITO) 박막의 조건에 따라 태양전지 특성을 연구하였다. ITO 박막은 파우더 타겟으로 마그네트론 스퍼터링 방식으로 성막하였고, 증착 온도(Ts)에 따라 전기적, 광학적 특성을 비교, 분석하였다. 기판 증착 온도가 증가할수록 박막의 저항이 낮아지는 것으로 나타났으며 $350^{\circ}C$ 조건에서 가장 낮은 저항($34.2{\Omega}$/sq)을 보였다. 투과도 또한 기판 증착 온도가 올라갈수록 전반적인 향상을 나타냈다. a-Si:H/c-Si 기판의 MCLT(minority carrier lifetime)는 $350^{\circ}C$에서 최적($359{\mu}s$)의 결과를 나타냈다. 그 이상의 기판 온도에서는 오히려 감소하였는데, 이는 높은 온도에서의 a-Si:H/c-Si 계면의 열손상으로 판단된다.

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Monitoring on Microbial flora of Herbal Powder in Long Term Preservation (장기 보존 한약 파우더의 미생물 모니터링)

  • Seo, Chang-Seob;Shin, Hyeun-Kyoo;Shin, Kwang-Soo
    • Herbal Formula Science
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    • v.19 no.2
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    • pp.83-92
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    • 2011
  • Objectives : This study was carried out to moniter microbial flora on freeze-dried herbal powder and identify isolated bacteria. Methods : We measured the total number of bacteria and fungi in 29 herbal powder which had made according to the guideline of KFDA. For the identification, we observed microscopic properties and carried out polymerase chain reaction(PCR). The purified DNA was analyzed by DNA sequencer. Results : Among the 29 herbal powders, the fungi were detected only one sample as unacceptable range of total aerobic bacteria. Isolated bacteria were identified as Bacillus cereus, B. subtilis, B. megaterium, B. licheniformis, Erwinia tasmaniensis, E. amylovora, and Pantoea agglomerans by 16S rDNA analysis. E. tasmaniensis was observed 20 herbal samples. Conclusions : According to above results, further studies for the effective sterilization of low herbal materials should be needed.