• Title/Summary/Keyword: 파손 원인 분석

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A Study on Accidents of Buried Pipeline Crossing River (하천통과 매설배관의 사고사례에 대한 연구)

  • Ma, Young-Wha;Kim, Ji-Yun;Yoon, Kee-Bong;Do, Young
    • Journal of the Korean Institute of Gas
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    • v.14 no.6
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    • pp.51-56
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    • 2010
  • Records of accidents for buried pipeline across the river were gathered and causes were analysed. The results are intended to be utilized as basic data for determining a reasonable criteria for the depth of buried city gas pipeline crossing the river. Accident of river-crossing buried pipeline was mainly caused by flood. Sometimes corrosion was detected at the failed location of the pipe. In order to determine reasonable and efficient depth of burial of the pipeline, hydraulic evaluation of the river and structural analysis of the pipeline are necessary. Published data for the buried natural gas pipeline incidents were also investigated and summarized. Main causes of buried natural gas pipeline incidents were external interference and corrosion. However, the two main causes of incidents showed significant difference in the proportion of the entire incident, depending on burial environment.

A Case Study for the Estimation of Remaining Lives of Asphalt Pavements (아스팔트포장 잔존수명 예측 사례 연구)

  • Lee, Jung-Hun;Lee, Hyun-Jong;Park, Hee-Mun;Kim, In-Tai
    • International Journal of Highway Engineering
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    • v.10 no.2
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    • pp.1-13
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    • 2008
  • This study presents a case study of condition evaluation of various asphalt pavement sections to estimate performance lives. The pavement surface conditions including cracking and rutting are first evaluated using a automatic pavement analyzer, ARAN. HPCI(Highway Pavement Condition Index) values are estimated using the pavement surface distress data. It is observed from the pavement distress survey that the major distress type of the sections is top-down cracking. The modulus value of each pavement layer is back-calculated from the defection data obtained from a FWD(Falling Weight Deflectometer) and compared with the laboratory measured dynamic modulus values. Remaining lives of the various pavement sections are estimated based on a mechanistic-empirical approach and AAHTO 1993 design guide. The structural capacities of the all pavement sections based on the two approaches are strong enough to maintain the pavement sections for the rest of design life. Since the major distress type is top-down cracking, the remaining lives of the pavement sections are estimated based on HPCI and existing performance database of highway pavements. To evaluate the causes of premature pavement distress, various material properties, such as air void, asphalt binder content, aggregate gradation, dynamic modulus and fatigue resistance, are measured from the field cores. It is impossible to accurately estimate the binder contents of field samples using the ignition method. It is concluded from the laboratory tests that the premature top down cracking is mainly due to insufficient compaction and inadequate aggregate gradation.

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Case Study on the Firing Pin Fatigue Destruction of the Korean Rifle by Repeated Impact (반복충격에 의한 한국형 소총의 공이 피로파괴 사례 연구)

  • Lee, Ho-Jun;Choi, Si-Young;Shin, Tae-Sung;Seo, Hyun-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.5
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    • pp.648-655
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    • 2020
  • The firing pin of modern automatic rifles detonates the primer of loaded ammunition via a hammer. During this process, the firing pin receives an impact load and repetitive force throughout the life of the rifle. An endurance test of a rifle showed that the firing pin breaks prematurely at 96.26% of life. Accordingly, a case study was conducted through cause analysis and a reconstruction test. Optical microscopy and scanning electron microscopy of the broken surface of the firing pin showed that a crack began in the circumferential direction of the surface, resulting in a fatigue crack to the core after repeated impact. Crack growth and fatigue destruction occurred at the end due to the repetitive impact and was estimated using a notch. For verification, a sample that produced a 0.03mm circumferential notch was broken at 64.25% of life in the reconstruction test. A test of breakage according to the notch types showed that a 0.3mm and a 0.5mm one-side notch were broken at 66.53% and 50.76%, respectively, and a 0.03mm six-point notch was broken at 85.65%. The endurance life of a sample firing pin with a rough surface and tool mark was examined, but an approximately 381 ㎛ internal crack formed. Through this study, failure for each notch type was considered. These results show that quality control of the notch and surface roughness is essential for ensuring the reliability of a component subjected to repeated impact.

하나로 1차 배관의 중성자 발생원 분석

  • 김명섭;홍광표;전병진
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05a
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    • pp.227-232
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    • 1998
  • 하나로 1차 배관에서 중성자를 측정하고 발생 원인을 분석하였으며, 이를 통하여 중성자 계측 계통을 이용하여 핵연료 파손을 감시할 수 있는 가능성을 검토하였다. 중성자 측정에는 BF$_3$비례 계수관을 이용하였고, 1차 배관의 주 방사선원인 N-16에 의한 감마선 펄스의 영향은 무시 할 정도로 작았다. 중성자의 발생 원인을 규명하기 위해 원자로 정지 전후에 중성자 계수율의 변화를 측정하였다. 편자로의 정상 운전시 1차 배관에서 발생되는 중성자는 물속의 중수소가 고에너지 감마선을 흡수하여 방출하는 광중성자와 핵연료의 표면 오염에 의해 발생된 지발 중성자라고 가정하여 원자로 정지 전후의 발생량 변화를 계산하였다. 계산 결과와 측정값을 비교하여 1차 배관 주변에서 측정된 중성자 가운데 지발 중성자가 약 70 %, N-16에 의한 광중성자가 약 30%임을 확인하였다. 핵연료의 표면 오염 정도로 발생하는 지발 중성자도 민감하게 측정되므로, 이러한 지발 중성자 계측법이 핵연료의 손상 여부를 알아낼 수 있는 유용한 방법임을 확인할 수 있었다.

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Failure Characteristics of Scarf Patch-repaired Composite Single-lap Joints (스카프 패치로 수리한 복합재 단일겹침 체결부의 파손 특성 연구)

  • Kim, Choong-Hyun;Yoo, Jae-Seung;Byeon, Chang-Seok;Ju, Hyun-Woo;Park, Min-Young;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.29 no.3
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    • pp.117-124
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    • 2016
  • The failure strength of composite single-lap joint repaired using scarf patch was investigated by test and finite element method. A total of 45 specimens were tested changing scarf ratio, stacking pattern, and defect size to study the failure strength and mode. Except for one case, all repaired specimens showed the equal or higher strength than the sound specimens and the effect of considered repair parameters was not remarkable. It was found through the failure mode inspection that the surface treatment for bonding was not enough in the case which failed at the lower load than the sound specimen. Three-dimensional finite element analysis was conducted to verify the test results. It was confirmed that the considered repair parameters do not significantly affect the stress distribution of the specimens. It was also observed that the applied tensile load is relieved passing through the overlapped region thickness of which is almost double. From this study, it is concluded that if the bonding procedure for adherends and patch including surface treatment for fabric layer is thoroughly followed, the strength of repaired single-lap joint can be restored up to the strength of sound one.

An Evaluation on Rupture Behavior of Nozzle Closure in Multi-Nozzle System (멀티노즐시스템의 노즐마개 파열 거동 분석)

  • Ro, Young-Hee
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.42 no.9
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    • pp.745-751
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    • 2014
  • For the multi-nozzle propulsion, the rupture pressure of nozzle closure has an effect on the initial strain rate of ignition. Moreover, the deviation of rupture pressure for each nozzle closure leads to side forces which can disturb the attitude control of rocket. When designed, it should be considered whether nozzle closures are ruptured equally and exactly in the intented pressure. In this paper, the rupture behavior is analyzed by analytical and experimental methods for plate and "+" notched nozzle closures. The rupture pressure and deviation for operating temperature, whether notched or not and notched directions are analyzed. This paper provides a comparison between rupture pressure prediction of finite elements method which tool is Abaqus/Explicit and results of the rupture test. Jonson-Cook shear failure model which corresponds to the damage initiation criterion were used in this simulation.

Failure Analysis of Ball Bearing Retainer Supporting Monorail Drive Roller (모노레일 주행 롤러 지지용 볼 베어링 리테이너의 파손 원인 분석)

  • Seongmin Kang;Yong Seok Choi;Unseong Kim;Kyungeun Jeong;Seung-Jun Yang;Young Jin Park;Kyungjun Lee
    • Tribology and Lubricants
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    • v.40 no.5
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    • pp.157-162
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    • 2024
  • This study evaluates the structural stability of the drive system of a monorail and investigates the causes of derailment accidents using finite element analysis. We assume a scenario where the gear pitch decreases by 1 mm owing to construction defects and perform dynamic analysis as the pinion gear traverses the abnormal pitch interval of the rack gear. The contact analysis between the rack and pinion gears reveals that the pinion gear collides in the abnormal pitch range due to the construction defect at the rack gear connection. The collision generates stresses exceeding the yield strength of the gear and rail materials, leading to plastic deformation. This study additionally investigates the bearings where the actual damage occurs utilizing the load data derived from the analysis. Findings indicate that plastic deformation and fatigue damage occurs in the bearing retainer and balls owing to the impact load, leading to ball detachment and retainer failure. Moreover, repetitive impact loads can rapidly degrade bearing durability, directly contributing to accidents. The findings of this study should be considered during the design, manufacturing, assembly, and maintenance processes of monorail system components, enhancing the safety through precise manufacturing and assembly practices.

Road Facilities Monitoring Using Mobile Mapping System (모바일매핑시스템을 활용한 도로시설물 모니터링)

  • Kwon, Chan-O;Won, Sang-Yeon;Kim, Yeo-Il;Lee, Young-Jin
    • Proceedings of the Korean Association of Geographic Inforamtion Studies Conference
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    • 2010.09a
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    • pp.305-307
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    • 2010
  • 최근 공간정보에 대한 수요가 급증하고, 짧은 갱신주기를 요구하는 경우가 증가함에 따라 상업적인 목적으로 모바일매핑시스템이 자체개발 과정을 거쳐 실용화 서비스를 적용하고 있는 추세이다. 해외에서는 공공 및 민간부문으로 나뉘어 활발히 개발 및 운용되고 있는 실정이다. 본 연구는 모바일매핑시스템의 국내 외 동향 분석과 도로 및 주변 시설물의 파손과 변화에 따른 도로시설물모니터링에 모바일매핑시스템의 활용성을 분석하였다.

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A Study on Quality Improvement through Analysis of Hub-reduction Failure Occurrence Mechanism for Military Vehicles (군용차량 허브리덕션 고장 메커니즘 분석을 통한 품질개선 연구)

  • Kim, Sung-Gon;Kim, Seon-Jin;Yun, Seong-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.6
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    • pp.188-196
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    • 2021
  • For the tactical vehicles operated by the Korean army, the hub-reduction portal axle was applied considering Korea's topographical characteristics. Hub-reduction was applied to a Korean military vehicle to increase the vehicle body to secure ground clearance and improve the driving capability on rough roads, such as unpaved and field land by increasing the torque. The Korean military is operating tactical vehicles after various performance tests, including durability driving, but wheel damage occurred in one of the vehicles operating in the front units. Failure analysis revealed many damaged parts, including the hub, making it difficult to determine the cause. Therefore, an analysis of the failure occurrence mechanism for each damaged part was conducted, which confirmed that the cause of wheel breakage was a hub. Furthermore, the root cause of the hub breakage was a crack due to internal pores and foreign matters. In addition, a realistic improvement plan that can be applied throughout the design, manufacture, and shipping stages was presented using the fishbone diagram analysis. The derived improvement plan was verified through unit performance tests, including CAE and actual vehicle tests, and by reflecting this, the driving safety of Korean tactical vehicles was improved. Finally, it is expected that the proposed method for analyzing the failure occurrence mechanism will be used as reference material when analyzing the quality problems of similar military vehicles in the future.

The Rubber Sheet Development for Maintenance Improvement of Rubber Dam (고무보의 유지보수 개선을 위한 고무시트 개발)

  • Kim, Phil-Shik;Lee, Jae-Hyouk;Kim, Sun-Joo;Choi, Bum-Jun;Park, Hyun-Jun
    • Proceedings of the Korea Water Resources Association Conference
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    • 2011.05a
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    • pp.192-196
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    • 2011
  • 보는 일반적으로 수위를 조절하고 취수를 하기 위한 목적으로 하천을 횡단하여 설치한다. 하천에 설치되어 있는 보는 대부분이 고정보로써 흐름의 정체를 유발시켜 토사퇴적 및 수질 악화를 가져오며 하천환경을 파괴하는 원인이 되기도 한다. 이러한 이유 때문에 최근에는 기존의 고정보가 아닌 저수용량을 조절할 수 있는 가동보가 개발되어 설치가 계속적으로 늘어가고 있는 실정이며, 또한 자정효과 및 토사퇴적 경감효과를 위한 여러 가지 방안이 연구되고 있다. 가동보 중 고무보는 시공실적이 많고 유지관리가 용이하지만 인위적인 파손이나 자연재해로 인해 고무시트가 파손될 경우 하천에 피해를 입히게 되며 장시간 방치시 고가의 유지보수비가 소요된다. 또한 고무보의 내구연한이 30년 이상으로 하천의 안전과 올바른 용수확보를 위해서 적절한 운영 및 유지관리가 필요하다. 이에 본 연구에서는 고무보 운영시 유지보수사례를 조사하여 원인을 파악하고, 기존 고무시트에 마모확인이 가능하며 방탄/방검 기능을 추가한 고무시트를 고무보에 시공시 내구성, 안전성, 유지관리 및 경제성 등에 대해 분석하였다.

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