• Title/Summary/Keyword: 티타늄합금

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Optimization of Machining Conditions in Milling of Titanium Alloy (Ti-6A1-4V) Using the Response Surface Method (반응표면법을 활용한 티타늄합금(Ti-6A1-4V)의 밀링 가공조건 최적화에 관한 연구)

  • Kim, Jong-Min;Koo, Joon-Young;Kim, Jeong-Suk;Jun, Cha-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.10
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    • pp.60-67
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    • 2019
  • Recently, lightweight materials such as Ti alloys have been used increasingly in the aerospace and high-tech industries for weight loss and fuel efficiency. Because of built-up edges and workpiece deflection due to low stiffness, the Ti alloys have poor machinability. In our study, systematic experiments were conducted to investigate the milling characteristics of the Ti alloy (Ti-6A1-4V) with endmills. The independent variables in the experiment were spindle speed, feed per tooth, and axial depth. Cutting force, acceleration RMS, and surface roughness were measured. Using the response surface method, the optimal cutting conditions were analyzed to improve machining quality and productivity.

Five-axis Machining Characteristics of Titanium Alloy Forging Shape (티타늄합금 단조 형상의 5축 가공 특성에 관한 연구)

  • Jung, Hong-Il;Kong, Jeong-Ri;Kim, Hae-Ji
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.3
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    • pp.92-99
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    • 2022
  • Owing to the excellent corrosion resistance of titanium alloys, they are widely used as materials for aircraft components. However, in terms of machining, dimensional deformation methods vary significantly, such as forging, owing to their difficult-to-cut property and the uncontrollable vibration generated during machining. A method to minimize the vibration generated during machining by applying advanced tools and controlling the sequence of machining processes, which can improve the machinability and precision of titanium alloy-forged low-angle components, is proposed herein. Using the proposed tool and based on a process order experiment, the efficiency of the machining process is verified by measuring the dimensional deformation of the low-angle component.

Effects of Anodizing Condition on the Corrosion Characteristics of Ti-xHf Alloy (Ti-xHf 합금의 부식특성에 미치는 양극산화처리조건의 영향)

  • Jeong, Yong-Hun;Choe, Han-Cheol;Go, Yeong-Mu;Eun, Sang-Won
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2008.11a
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    • pp.32-32
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    • 2008
  • 생체용 티타늄 합금은 높은 내식성 및 생체적합성을 갖는 특성으로 치과용 임플란트 및 인공 고관절 분야에서 널리 쓰이고 있다. 본 연구에서는 Ti에 Hf 원소를 10, 20, 30 및 40 % 첨가하여 합금 한 후, 양극산화 처리를 통해 다공성 산화피막을 형성하였다. 각각 다른 온도에서 열처리 한 후, 인가전압, Hf 원소 함량 및 열처리 온도에 따른 부식특성을 조사하였다.

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The effect of copper alloy scaler tip on the surface roughness of dental implant and restorative materials (구리 합금 초음파 스케일러 팁이 치과 임플란트 및 수복 재료 표면에 미치는 영향)

  • Lee, Ah-Reum;Chung, Chung-Hoon;Jung, Gyu-Un;Pang, Eun-Kyoung
    • The Journal of Korean Academy of Prosthodontics
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    • v.52 no.3
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    • pp.177-185
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    • 2014
  • Purpose: This study is designed to investigate the various impacts of different types of scaler tips such as cooper alloy base tip and the others on the surface roughness of teeth and implant by the method which is currently in clinical use. Materials and methods: Four different types of disc shaped porcelain, titanium, zirconia, and Type III gold alloy dental materials sized 15 mm diameter, 1.5 mm thickness were used for the experiment. Plastic hand curette (Group PS), cooper alloy new tip (Group IS), and stainless steel tip (Group SS) were used as testing appliances. A total of 64 specimens were used for this study; Four specimens for each material and appliance group. Surface roughness was formed with 15 degree angle in ultrasonic scaler tip and with 45 degree angle in hand curette of instrument tip and the specimen surface with 5 mm long, one horizontal-reciprocating motion per second for 30 seconds by 40 g force. To survey the surface roughness of each specimen, a field emission scanning electron microscope, an atomic force microscope, and a surface profiler were used. (Ra, ${\mu}m$). Results: According to SEM, most increased surface roughness was observed in SS group while IS groups had minimal roughness change. Measurement by atomic force microscope presented that the surface roughness of SS group was significantly greater than those of PS, IS and control groups in the type III gold alloy group (P<.05). IS group showed lesser surface roughness changes compared to SS group in porcelain and gold alloy group (P<.05). According to surface profiler, surface roughness of SS group showed greater than those of PS, IS and control groups and IS group showed lesser than those of SS group in all specimen groups. Type III gold alloy group had large changes on surface roughness than those of porcelain, titanium, zirconia (P<.05). Conclusion: The result of this study showed that newly developed copper alloy scaler tip can cause minimal roughness impacts on the surface of implant and dental materials; therefore this may be a useful alternative for prophylaxis of implant and restored teeth.

Welding Process Development of the Air-breathing Propulsion System (공기흡입식 추진기관 용접 공정 개발)

  • Kang, In-Shik;Yang, Hae-Jin;Cho, Sung-Won;Han, Poong-Gyoo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.391-392
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    • 2009
  • In this paper, the sandwich panel structure and welding of titanium alloy applied to the air-breathing propulsion system are dealt. The welding machine with a jig&fixture is also dealt and technical trends on the process development are described.

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Numerical Analysis of Thermal Characteristics of a Milling Process of Titanium Alloy Using Nanofluid Minimum-Quantity Lubrication (티타늄 합금의 나노유체 극미량 윤활 밀링 공정 열특성에 관한 수치 해석 연구)

  • Kim, Young Chang;Kim, Jin Woo;Kim, Jung Sub;Lee, Sang Won
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.4
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    • pp.253-258
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    • 2017
  • This paper presents a numerical study on the thermal characteristics of a milling process of titanium alloy with nanofluid minimum-quantity lubrication (MQL). The computational fluid dynamics (CFD) approach is introduced for establishing the numerical model for the nanofluid MQL milling process, and estimated temperatures for pure MQL and for nanofluid MQL using both hexagonal boron nitride (hBN) and nanodiamond particles are compared with the temperatures measured by thermocouples in the titanium alloy workpiece. The estimated workpiece temperatures are similar to experimental ones, and the model is validated.

Backward Extrusion Process Analysis and Ductile Fracture Minimization of Titanium (티타늄합금의 후방압출 공정해석 및 연성파괴 최소화)

  • 신태진;이유환;이종수;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.351-354
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    • 2003
  • Titanium alloys are a vital element for developing advanced structural components, especially in aerospace applications. However, process design for successful forming of titanium alloy is a difficult task, which is to be achieved within a very narrow range of process parameters. Presented in this paper is a finite element - based optimal design technique as applied to ductile fracture minimization process design in backward extrusion of titanium alloys.

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