• Tribology and Lubricants
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• v.23 no.3
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• pp.117-122
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• 2007

This study deals with the TE (Transmission Error) of gear tooth by modifying a profile and lead of a surface of tooth. First, we experimentally confirmed that the TE is a synthesis of the sliding velocity between both gears. Since various types of TE appear in the experiments, we introduced definition of transmission error and the optimism design by modifying a surface parameters. The test stand's performance is then evaluated through a series of multiple torque transmission error tests. Comparisons are made between data recorded before and after the test stand's redesign, and subsequently repeatability studies are performed to verify the veracity of the measured data. Finally, the experimental results are compared to the analytical predictions of two different gear analysis programs.

• Tribology and Lubricants
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• v.21 no.2
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• pp.93-99
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• 2005

The fault of an automobile transmission gear occurs whenever moving tooth surfaces interact. Such a failure condition has an effect on the frictional factors such as applied load, sliding speed, frictional time and gear oil. However, it is difficult to know the mutual relation of these factors. In this study, the friction and wear tests were carried out to get the friction characteristics with carburized SCM420 and nitrocarburized NT100 have being used as automobile transmission gear materials. And it was undertaken to analyze the frictional factors that have effect on frictional characteristics by using design of experiment. From this study, the result showed that the applied load in frictional factors was the most important, next to frictional time, sliding speed. And the friction characteristics of nitrocarburized NT100 was more excellent than carburized SCM420.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.5
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• pp.17-22
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• 2019

In this study, Cermet Reamers for planet carrier was manufactured and the machining characteristics were analyzed through processing experiment. Cermet reamer with ∅14, ∅15, ∅18, and ∅21mm was used and machining characteristics were compared and analyzed by observing tool wear, machining hole dimensions and surface roughness. In the flank wear of the tool, the result is less than 0.2mm, which is the target value for each tool size. The experimental results of the machining hole dimensions show the results of the process control range of 3/100 or less according to the size of the tool. Also, the surface roughness measurement result showed a value of less than $0.5{\mu}m$ in the process control range for each tool size. As a result of observing the experimental results of each ∅, the results satisfied the process standard in both the tool wear, the machining hole dimension and the surface roughness.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.1
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• pp.85-93
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• 2019

Oil seals are most essential parts in mechanical lubrication system to maintain the close gaps between stationary and high rotating components, and to help prevent oil leakages. Oil seals also can prevent harmful contaminants entering from outside to machinery, especially in severe environments. Therefore, the oil seals have an important performance in the machinery components. The performance of the oil seals are influenced by the design variables such as amount of interference gap between the main lip and shaft, the angle of main lip at air and oil sides and the distance between the garter spring and main lip. In the present study, a finite element analysis was performed to evaluate the oil seal performance with the considerations of number of oil seal dust lips and angle of the lip at oil side with the different design variables. As a result from the FEM analysis, the stress and contact pressure distributions was derived, based on this, performance of the sealing and durability were determined.

• Journal of the Korea Society for Simulation
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• v.19 no.2
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• pp.107-118
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• 2010

Automotive manufacturing is a complex task that requires the production and assembly of thousands of different components or parts. The engine and the transmission are the major components that constitute a power train system. Although manufacturing processes of an engine are similar, the layouts of the manufacturing lines are different from factory to factory. It is due to the different design concept that how to combine the serial and parallel structures. In this paper, three engine lines of different factories are introduced, and the simulation technology is used to make the performance analysis for different design concepts.

• Tribology and Lubricants
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• v.39 no.5
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• pp.173-182
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• 2023

The composite planetary gear reducer, a power transmission component of armored vehicles, operates at a high torque and is used in severe environments such as mountain, gravel or unpaved roads. Therefore, they must be designed and manufactured to have high durability. To design such a planetary gear reducer, there are numerous specifications to validate, such as selecting the module and the number of teeth of each gear satisfied the requirements, and calculating gear specifications and durability strength. Because planetary gears constitute a combination of several gears, there are many restrictions and interferences in selecting the number of teeth and addendum modification coefficients, and designing the tooth shape. Developing an auto design program is necessary to design various planetary gears more conveniently and quickly. In this study, a planetary gear reducer design software, widely used in various machines and armored vehicles, was developed. This design software can automatically select the number of teeth and modules of the gears, calculate specifications and quickly evaluate its fatigue durability strength and scoring failure according to the planetary gear reducer design theory.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.1 s.178
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• pp.185-192
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• 2006

A manufacturing process for a clutch gear which demands high strength and wear resistance, was developed by means of computer simulation. A preform was made by hot forging process and subsequent cold sizing process is applied to complete precise tooth part. Processes to obtain high dimensional accuracy and superior mechanical properties are analyzed and optimal heat treatment cycle to improve cold forgeability is introduced. Prototype was produced and the dimensional accuracy of the prototype was inspected to verify proposed process.

• Proceedings of the Korean Information Science Society Conference
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• 2004.04a
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• pp.745-747
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• 2004

배터리 파워는 모바일 애드 혹 네트워크(Mobile Ad hoc Network)에서 중요한 리소스이다. 기존의 라우팅 알고리즘에서는 노드의 파워를 on-off 시키는 방법으로 파워를 관리해왔다. 본 논문에서는 DSR (dynamic source routing)에서 route discovery, route maintenance를 할 때 각 노드의 배터리 파워 레벨을 고려하여 파워 레벨이 낮은 노드들은 RREP packet을 보내지 않음으로써 소스에서 데스티네이션까지의 경로를 오래 유지시킬 수 있고, 또한 파워 레벨이 높은 하나의 노드에 트래픽이 집중되지 않도록 하기 위해 큐(queue)에 담겨있는 트랜스미션패킷과 리시브 패킷의 수까지 고려하여 경로를 설정한다. 이 알고리즘을 이용함으로써 각 노드의 파워를 효율적으로 관리함은 물론, 전체 네트워크의 load 균형을 맞춤으로 네트워크의 수명을 길게 할 수 있다.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.4
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• pp.1-8
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• 2017

This paper concerns the possibility of 3D printing reverse idle gears for tractor transmission. For the purposes of this experiment, idle gears were manufactured using a SLA 3D printer, FDM 3D printer, and through machining. The accuracy of the idle gears produced in these three different ways were evaluated by the properties of their outer diameter, inner diameter, roundness, concentricity, parallelism, span, backlash, and gear grade. The tooth characteristics of the idle gears were evaluated by their profile, lead, and the pitch of the gears. The results of this experiment determined that the surface conditions created by the finishing process had a significant impact on the dimensional accuracy of the gears and the characteristics of their teeth.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.8
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• pp.155-161
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• 1999

아이들 상태에서 차실 내에 불쾌감을 주는 매우 높은 크기의 소음이 발생하였다. 본 논문에서는 아이들 시 문제소음의 원인을 분석하고 저감하는데 필요한 관련이론의 적용과 이에 수반되는 데이터측정, 데이터처리 및 데이터 해석과정을 자세하게 기술하였다. 소음진동 측정 및 분석 결과 문제의 소음은 엔진의 회전 2.5차 성분을 가지고 구조기인소음이었다. 아이들 시 문제의 실내소음에 영향을 미치는 구조전달경로들의 기여도를 분석하기 위해 소음경로해석시험 및 모드시험을 실시하였다. 시험분석 결과에 따라 기여도가 놓은 배 기계 및 트랜스미션계의 진동 전달특성을 개선하므로써 만족할 수준의 소음 저감효과를 얻었다.