• Proceedings of the KIEE Conference
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• 2002.11c
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• pp.337-341
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• 2002

본 논문은 원자력 발전소의 안전에 있어 매우 큰 비중을 차지하는 모터 구동밸브(Motor-operated valve : MOV)의 성능진단에 직접 센서를 장착하지 않고 전기신호만을 이용하여 성능진단의 가능성을 보이기 위한 것이다. 모터 토크를 계산하기 위한 두 가지 방법으로서 D-Q frame 변환 방법과 Air-Gap 토크 식을 제시하였고, 계산된 두 토크 값은 정확하게 일치하였다. 부하를 변동하면서 토크미터로 측정된 토크 갑과는 1%의 오차범위 내에서 일치함을 확인했다. 따라서 두 토크 식은 모터구동 밸브의 성능진단을 위한 식으로 사용해도 좋다는 결론을 얻어낼 수 있었다. 계산된 토크를 주파수 분석함으로서 부하의 변동에 따라서 슬립 및 모터속도 주파수가 변화됨을 알 수 있었다. 즉 주파수 분석을 통해 MOV의 모터 및 구동기 부분의 성능 저하 감시에 유용한 단서를 제공해 줄 것이다. 결과적으로, MOV에서 전기신호의 분석은 시스템의 전기 및 기계적인 성능 저하 감시에 이용될 수 있을 것으로 기대된다.

• Proceedings of the KIEE Conference
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• 2003.07d
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• pp.2778-2780
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• 2003

본 논문에서는 모터구동밸브의 모터 토크를 전기적인 신호만으로 예측하고, 계산된 모터 토크신호를 주파수영역에서 분석하여 Motor Speed, Slip pole 주파수, WGTM(Worm Gear Tooth Mesh)과 같은 MOV의 기계적 특성 성분을 확인하였다. 또한 모의 고장 실험을 통해 MOV 기계적 고장이 이 특성성분의 변화로 나타나는 것을 확인하므로, 이 정보를 MOV의 고장 감시 기술로 적용할 수 있다. 아울러 전기 신호를 이용하여 Condition Monitoring 기법을 개발하고, MOV 고장 감시 Software를 개발하므로, MOV 주기적 확인에 대비한 규제검증 기술 및 정보를 제공하고자 한다.

• Journal of the Korean Society of Safety
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• v.12 no.4
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• pp.214-219
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• 1997

The mechanical seals, which are installed in rotating machines like pump and compressor, are generally used as sealing devices in the many fields of industries. The failure of mechanical seals such as leakage, crack, breakage, fast and severe wear, excessive torque, and squeaking results in big problems. To identify abnormal phenomena on mechanical seals and to propose the proper monitoring parameter for the failure of mechanical seals, sliding wear experiments were conducted. Acoustic emission, torque, and temperature were measured during experiments. Optical microstructure was observed for the wear processing after every 10 minute sliding at rotation speed of 1750 rpm and scanning electron microscopy was also observed. Except for the initial part of every experiment, the variation of acoustic emission was well coincided with torque variation during the experiments. This study concludes that acoustic emission and torque are proper monitoring parameters for the failure of mechanical seals. The intensity of acoustic emission signals is measured in root mean square voltage. Temperature of sealing face will be used as a parallel parameter for increasing the reliability of monitoring system.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.28 no.3
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• pp.222-229
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• 2004

In this paper, the torque of CNC spindle motor during machining is estimated without speed measuring sensor. The CNC spindle system is divided into two parts, the induction spindle motor part and mechanical part. In mechanical part, the variation of the frictional force due to the increment of the cutting torque and the effect of damping coefficient is investigated. Damping coefficient is found to be a function of spindle speed and not influenced by the weight of the load, while frictional force is a function of both the cutting torque and spindle speed. Experimental equations are drawn for damping coefficient and Coulomb friction as a function of spindle speed. Incremental frictional torque Is also obtained as a function of both cutting torque and spindle speed. Graphical programming is used to implement the suggested algorithm to monitor the torque of an induction motor in real time. Torque of the spindle induction motor is estimated well in about average 3% error range under various cutting conditions.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.5
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• pp.99-105
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• 2004

Internet provides the useful method to monitor the current states of the machine tool no matter where a personnel monitors it. In this paper, a monitoring method of the torque of the machine tool's spindle induction motor using interne is suggested. To estimate the torque accurately, spindle driving system of an CNC lathe is divide into two parts, induction motor part and mechanical part attached to the induction motor spindle. Magnetizing current is calculated from the measured 3 phase currents without speed sensor used to estimate the torque generated by an induction motor. In mechanical part of the system, some of the torque is used to overcome friction and remaining torque is used to overcome cutting force. An equation to estimate friction torque is drawn as a function of cutting torque and rotation speed. Graphical programming is used to implement the suggested algorithm. to monitor the torque of an induction motor in real time and to make the estimated torque monitored on client computers. Torque of the spindle induction motor is well monitored on the client computers in about 3% error range under various cutting conditions.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.15 no.3
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• pp.1-7
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• 2016

The cutting processes used for monitoring engineering includes analysis and feedback about strange conditions, tools collision and tools wear in real time, for improving the working ratio of equipment and productivity. In this study, we proposed monitoring using profibus to increase the reliability as the most important factor for cutting monitoring. The profibus can increase the reliability of cutting monitoring for cutting torque of a main spindle motor and a feed motors through PLC-based interface.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 2009.04a
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• pp.114-118
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• 2009

이 논문에서는 울돌목 시험조류발전소에 구축 중인 구조건전성 감시시스템의 계획, 설치 및 활용에 대하여 소개하였다. 현재 시험조류발전소에 설치된 센서로는 전기저항식 변형률계, 광섬유 FBG(Fiber Bragg Grating) 센서, 압전형 MFC(Macro Fiber Composite) 센서, 2축 경사계, 서보형 가속도계 등과 같은 지지구조물의 구조거동을 감시하기 위한 센서와 토크 센서, RPM 센서 등 발전 계통에 대한 감시를 위한 센서, 그리고 H-ADCP(Horizontal Acoustic Doppler Current Profiler)와 같은 외력조건에 대한 계측 장비 등이 있다. 센서 설치 후 현재까지 부분적으로 계측된 자료를 소개하고, 향후 건전성 감시시스템 개선 계획을 소개하였다.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2000.11a
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• pp.809-814
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• 2000

이 연구의 목적은 비침투적으로 펌프의 유량을 알아내고, 이를 이용하여 펌프의 성능을 감시하는데 있다. 그리고 운전중인 펌프의 상태를 감시함으로써 펌프의 결함을 진단하는데 있다. 위 목적을 달성하기 위하여 본 연구에서는 비침투적으로 측정이 가능한 변수인 모터 토크와 회전속도를 이용하여 펌프의 성능을 예측할 때 필수석인 유량을 알아내는 Simulator를 개발하였다. 유량의 변화를 감시함으로써 펌프의 성능 변화를 감시하는 일반적인 방법을 적용하면 펌프의 성능을 효율적이며 경제적으로 감시를 하는데 이용할 수 있다.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.17 no.3
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• pp.7-15
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• 2018

Drilling processes require a cutting monitoring function that can be analyzed and gives feedback about strange conditions, tool collision and tool wear in real time. In this study, we proposed a drill monitor using the torque from the main spindle in CNC machine tools and a PROFIBUS network as a PLC-based interface. This paper studied drilling torque changes depending on drill size, the repetition cutting of the drilling and the drill's wear in the same cutting conditions. The material of the drills was high speed steel (HSS) and uncoated. The drills chosen were 2.7 mm, 6.7 mm, and 10.0 mm in diameter. These drills were selected because they had basic holes for their taps.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.10
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• pp.107-113
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• 2002

To monitor the torque of an induction motor using current, rotating speed has been measured and used to calculate the slip angular velocity. Additional sensor, however, can cause extra expense and trouble. In this paper, a new algorithm is proposed to monitor the torque of vector controlled induction motor without any speed measuring sensor. Only stator current is measured to estimate the magnetizing current which is used to calculate flux linkage, rotor velocity and motor torque. Graphical programming is used to implement the suggested algorithm and to monitor the torque of an induction motor in real time. To solve the fluctuation problem of estimated torque caused from instantly varying rotating speed of an induction motor, the rotating speed is reconstructed based on the measured current signals. From several experiments, the proposed method shows a good estimation of the motor torque under the normal rotational speed.