• Transactions of the Korean Society of Automotive Engineers
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• v.12 no.5
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• pp.146-153
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• 2004

Torsion beam rear suspension has been widely adopted to the rear suspension of vehicle by reason of simple structure and cost competitiveness. Since the kinematic characteristics of torsion beam rear suspension are determined by elastic behavior of torsion beam, quasi-static analysis based on finite element modeling of torsion beam has been conducted to obtain the kinematic parameters of torsion beam rear suspension. In this paper, simple kinematic equations with rear geometric parameters are derived to predict the kinematic behavior of torsion beam rear suspension. The suspension design parameters such as roll center height, roll stiffness, roll steer and roll camber can be easily obtained with the kinematic equations. The suggested kinematic equations are validated from comparison with the test results and solution offered by ADAMS. The suspension design parameters varied with the position of torsion beam are discussed.

• Transactions of the Korean Society of Automotive Engineers
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• v.13 no.3
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• pp.146-153
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• 2005

Structural design of the torsion beam rear suspension is investigated by calculating warping of the torsion beam. Since the longitudinal displacement in the cross section of the torsion beam due to torsional moment causes normal stress across the beam restrained from outside at both ends, the profile of torsion beam needs to be designed considering the warping. Warping function of the beam is derived with the parameters of cross section fur the arbitrary shapes of torsion beam profiles assuming thin-walled open section. From comparing the warping calculated for two different beam profiles, the design method for the torsion beam in the view point of low stress is discussed. It is shown that the gusset used to reinforce the torsion beam can be optimized in accordance with warping shape. The method to fix the end point of the gusset is proposed to minimize the stress concentrated on the end point of the gusset produced during torsional moment. The result from finite element analysis shows the stress is minimized when the height of gusset end point is coincident with the point where warping of the beam is minimized.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.10a
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• pp.202-205
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• 2009

Tubular torsion beam of high strength steel is going about in an automotive rear axle due to the advantages of light weight and efficient rear packaging capability. High strength tubular beam can be manufactured by the hydroforming in order to ensure dimensional accuracy, while a conventional stamping has been used for steel tubular beam. Internal pressure, feeding and their combination are the key factors of controlling the process. Based on the numerical simulation and try-outs, the optimized hydroforming process conditions for the high strength tubular beam were suggested.