• Transactions of the Korean Society of Automotive Engineers
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• v.12 no.5
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• pp.146-153
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• 2004

Torsion beam rear suspension has been widely adopted to the rear suspension of vehicle by reason of simple structure and cost competitiveness. Since the kinematic characteristics of torsion beam rear suspension are determined by elastic behavior of torsion beam, quasi-static analysis based on finite element modeling of torsion beam has been conducted to obtain the kinematic parameters of torsion beam rear suspension. In this paper, simple kinematic equations with rear geometric parameters are derived to predict the kinematic behavior of torsion beam rear suspension. The suspension design parameters such as roll center height, roll stiffness, roll steer and roll camber can be easily obtained with the kinematic equations. The suggested kinematic equations are validated from comparison with the test results and solution offered by ADAMS. The suspension design parameters varied with the position of torsion beam are discussed.

• Transactions of the Korean Society of Automotive Engineers
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• v.13 no.3
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• pp.146-153
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• 2005

Structural design of the torsion beam rear suspension is investigated by calculating warping of the torsion beam. Since the longitudinal displacement in the cross section of the torsion beam due to torsional moment causes normal stress across the beam restrained from outside at both ends, the profile of torsion beam needs to be designed considering the warping. Warping function of the beam is derived with the parameters of cross section fur the arbitrary shapes of torsion beam profiles assuming thin-walled open section. From comparing the warping calculated for two different beam profiles, the design method for the torsion beam in the view point of low stress is discussed. It is shown that the gusset used to reinforce the torsion beam can be optimized in accordance with warping shape. The method to fix the end point of the gusset is proposed to minimize the stress concentrated on the end point of the gusset produced during torsional moment. The result from finite element analysis shows the stress is minimized when the height of gusset end point is coincident with the point where warping of the beam is minimized.

• Transactions of the Korean Society of Automotive Engineers
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• v.14 no.1
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• pp.25-30
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• 2006

This study is about an optimum design to improve the kinematic and compliance characteristics of a torsion-beam suspension system. The kinematic and compliance characteristics of an initial design of the suspension was obtained through a roll-mode analysis. The objective function was set to minimize within design constraints. The coordinates of the connecting point between the torsion-beam and the trailing arm were treated as design parameters. Since the torsion-beam suspension has large nonlinear effects due to kinematic and elastic motion, Genetic Algorithms were employed for the optimal design. The optimized results were verified through a double-lane change simulation using the full vehicle model.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.10a
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• pp.202-205
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• 2009

Tubular torsion beam of high strength steel is going about in an automotive rear axle due to the advantages of light weight and efficient rear packaging capability. High strength tubular beam can be manufactured by the hydroforming in order to ensure dimensional accuracy, while a conventional stamping has been used for steel tubular beam. Internal pressure, feeding and their combination are the key factors of controlling the process. Based on the numerical simulation and try-outs, the optimized hydroforming process conditions for the high strength tubular beam were suggested.

• Transactions of the Korean Society of Automotive Engineers
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• v.14 no.2
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• pp.1-8
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• 2006

In this paper, an optimum design technology is developed to find an optimal position of the shock absorber using ADAMS and VisualDOC. A vehicle with a torsion-beam rear suspension is modeled by using ADAMS. Design variables for the optimal positioning of the shock absorber are defined considering the hard points of the chassis structure and design positioning are specified through the sensitivity analysis using a bump-crossing simulation. The objective function is defined as the joint reaction forces of the shock absorber connecting joints of the chassis structure. Sequential Quadratic Programming and Genetic Algorithms are used for this study. To validate the optimized design variables, pothole simulations are performed. GA showed better results than SQP algorithms for this design purpose.