• Title/Summary/Keyword: 터보차저 압축기

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Experimental Study of Compressor Surge for 250-hp Class Vehicular Turbocharger (250마력 급 차량용 터보차저 서지현상에 대한 실험적 연구)

  • Lee, Hyungchang;Han, Jaeyoung;Lee, Myeonghee;Im, Seokyoen;Yu, Sangseok
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.1
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    • pp.89-95
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    • 2015
  • A surge phenomenon cause noise and pulsations in a turbo compressor, which is an unstable operating regime. Because surge protection ensures a safe compressor operation, it is important to understand the physics of the surge phenomenon. In this study, the surge characteristics of a 250-hp class turbo-compressor were evaluated experimentally. The experimental parameters were the rotational speed, opening angles of the inlet guide vane and exit valve, and inlet pipe diameter and flow rates of the inlet gases. The results showed that the compressor surge was very sensitive to the gas flow rates, exit pressure, rotational speed, and bypass flow rates.

Effect of Height Variation of Recirculating Casing Treatment on the Performance of a Turbocharger Compressor (재순환케이싱처리 높이변화가 터보차저 압축기의 성능에 미치는 영향)

  • Nguyen, Van Hap;Zhou, Tianjun;Lee, Geun Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.8
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    • pp.669-675
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    • 2015
  • In this study, we investigate the performance variations of an automotive turbocharger compressor with respect to the height variation of the recirculating casing treatment (RCT). We use three RCT heights, namely 1.2 mm, 1.5 mm, and 1.8 mm. We vary the compressor speed from 90,000 to 150,000 rpm, and the flow rate from 0.015 kg/s to 0.08 kg/s. The calculation results of the total pressure ratio and isentropic efficiency showed good agreement with the performance data provided by the manufacturer within a 0.7 percent error. The results showed that the RCT heights of 1.2 mm, 1.8 mm, and 1.5 mm, in that order, exhibited a more uniform pressure distribution, higher pressure ratio, and wider operational range. As the number of revolutions per minute increased, we obtained typical characteristics of a compressor map having a narrower operational range in the region of higher pressure ratio.

A Study on the Performance Characteristics of Turbocharged Engine for the Stable Control (터보차저 엔진의 안정적 제어를 위한 성능 특성에 관한 연구)

  • Chun, Dong-Joon
    • Journal of Advanced Navigation Technology
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    • v.14 no.1
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    • pp.93-101
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    • 2010
  • In this study, the performance characteristics of turbocharged engine is analyzed. The methods of engine performance improvements are suggested not only for full load characteristics of the engine but also for partial load characteristics of the engine, which is more frequently used in actual driving conditions. The compression ratio of the compressor is increased rapidly in a straight line pattern until 1260 engine rpm, and after that it is increased slowly to 2.5 ratio. Also the brake mean effective pressure increased until 1260 engine rpm and decreased rapidly after 1600 engine rpm. The higher the pressure ratio, the better the fuel consumption, air excess ratio and brake mean effective pressure. But those are higher in the rated revolution range than in the mid-low revolution range. The turbocharger is operated in a stable condition from 1260 rpm and its efficiency is low in the low speed range for the reason of its characteristics. The results of this study can be applied in the fundamental control methods of turbocharged engine for stable load and speed.

Improvement of the Structural Soundness of a Small-Sized Turbocharger Using Fluid-Structural Interaction Analysis (유체-구조 연성해석 기법을 이용한 소형 터보차저 건전성 향상 연구)

  • Gwak, Woo-Gyeong;Kim, Youn-Jea
    • Journal of Auto-vehicle Safety Association
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    • v.8 no.2
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    • pp.24-29
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    • 2016
  • A small-sized turbocharger is generally used in downsizing engine for various vehicles. When a centrifugal compressor, which is one of the crucial units of the turbocharger, is downsized, the compressor has much more possibilities of being damaged because of its high rotating speed, causing insecure structural soundness. Thus, it is of essential to study on the improvement of the structural soundness of a small-sized turbocharger. In this study, numerical analysis on the various blade geometries and mass flow rate of the compressor was performed using the commercial software ANSYS CFX. In addition, the evaluation on the structural soundness of a compressor impeller for respective cases was conducted using ANSYS Mechanical. As a result, it was shown that the compressor had higher efficiency with increasingly secured structural soundness.

Numerical and Experimental Analysis of Micro Gas Turbine Heat Transfer Effect (초소형 가스터빈엔진 열전달 현상의 수치적 및 실험적 연구)

  • Seo, Junhyuk;Kwon, Kilsung;Choi, Ju Chan;Baek, Jehyun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.2
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    • pp.153-159
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    • 2015
  • In this study, a 2-W micro-gas turbine engine was designed using micro-electro-mechanical systems (MEMS) technology, and analytical and experimental investigations of its potential under actual combustion conditions were performed. An ultra-micro-gas turbine contains a turbo-charger, combustor, and generator. A compressor, turbine blade, and generator coil were manufactured using MEMS technology. The shaft was supported by a precision computer numerical control machined air bearing, and a permanent magnet was attached to the end of the shaft for generation. An analysis found that the cooling effect of the air bearing and compressor was sufficient to cover the combustor heat, which was verified in an actual experiment.

Enhancement of the Performance a Centrifugal Compressor in an Automobile Turbocharger by Modifying the Circumferential Inlet Height of Volute (원주방향 볼류트 입구 높이를 수정한 자동차용 터보차저 원심압축기의 성능 향상)

  • Zhou, Tianjun;Lee, Geun Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.2
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    • pp.115-120
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    • 2014
  • To enhance the performance of an automobile turbocharger compressor, the circumferential inlet heights of the volute were modified and the flow field for the combined region of the diffuser and volute was numerically investigated using commercial software. Basically, a well-designed volute should have a high pressure recovery coefficient and a low loss coefficient for the total pressure. In this study, two circular volutes with the same cross sectional shape and tongue angle, but circumferentially different volute inlet heights, were selected. One volute had the middle inlet in the cross-section at the circumferential angle of $90^{\circ}$ but gradually lower inlet heights for the angles between $90^{\circ}$ to $360^{\circ}$ with respect to the cross sectional center of the volute, while maintaining the same height between the tangential line connecting the lowest positions of the cross section and the line connecting the volute inlets in the circumferential direction (case 1 volute). The other volute has an inlet height that is 2 mm lower than in case 1 volute such that the tongue section has a tangential inlet (case 2 volute). The results showed that the case 2 volute had a higher total pressure ratio because of its higher pressure recovery coefficient and higher isentropic efficiency, resulting from the lower loss coefficient along the circumferential position than the case 1 volute.

Geometrical Effects of an Active Casing Treatment on Aerodynamic Performance of a Centrifugal Compressor (능동형 케이싱 트리트먼트의 형상 변화가 원심압축기의 공력성능에 미치는 영향)

  • Ma, Sang-Bum;Kim, Kwang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.4
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    • pp.5-12
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    • 2016
  • In this study, a parametric study on a cavity as casing treatment of a centrifugal compressor has been conducted using three-dimensional Reynolds-averaged Navier-Stokes equations with shear stress transport turbulence model. Two kinds of cavity were applied at choke and surge conditions, respectively, in this work. Inlet and outlet port widths, angle of outlet port, and length of cavity were chosen as the geometric parameters and investigated to find their effects on the aerodynamic performances such as adiabatic efficiency at design mass flow rate and stall margin of the centrifugal compressor. It was found that the aerodynamic performances of the centrifugal compressor were affected considerably by the four geometric parameters. The adiabatic efficiency was hardly changed by the geometric parameters, excepts for the angle of outlet port. With an increase in the angle of outlet port, the adiabatic efficiency and the stall margin decreased. The stall margin was more sensitive to the outlet port width than to the other geometric parameters. And, with a decrease in the outlet port width, the stall margin increased by 2% compared to that of the reference.

Flow Characteristics of Two Types of Overhung Compressor Volute for Automobile Turbocharger (자동차용 터보차저의 오버헝 압축기 볼류트의 두 형태에 대한 유동장 특성)

  • Tianjun, Zhou;Lee, Geun Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.1
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    • pp.25-30
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    • 2014
  • The flow characteristics of two types of overhung compressor volutes for automobile turbochargers were analyzed numerically using commercial software. For obtaining high performance from a volute, it is necessary that the volute have a high pressure recovery coefficient and a low loss coefficient. We investigated the flow characteristics of two types of overhung compressor volutes with a fixed diffuser inlet angle of $24^{\circ}$ and a mass flow rate of 0.055 kg/s. The first type is a volute with one-arc cross section (type 1) and the second type is with three-arc cross section (type 2). Our results showed that between the two types of volutes, type 2 had the higher pressure recovery coefficient and the lower loss coefficient along the entire angular position.