• Title/Summary/Keyword: 탄화공정

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IGCC용 반응소결용 SiC 고온 가스 필터 개발

  • Park, Sang-Hwan;Han, Jae-Ho;Gwon, Hyeok-Bo;Choe, Ju-Hong
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.11a
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    • pp.446-461
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    • 2005
  • 본 연구에서는 반응소결 탄화규소 다공질 지지체 개발을 위하여 SiC/C로 이루어진 성형체를 사용한 Si melt infiltration 공정 및 SiC/C/Si으로 이루어진 성형체를 사용하는 Si embedding 공정 개발이 이루어졌다. 개발된 반응소결 탄화규소 다공질 지지체의 기공률은 38% 이상이었으며 평균기공은 130 ${\mu}m$ 크기이었다. Si melt infiltration 방법으로 제조된 반응소결 탄화규소 다공질 지지체의 파괴강도는 상용 반응소결 탄화규소 지지체의 파괴강도보다 최대 200% 이상 높게 나타났다. 본 연구에서는 용융 Si의 침윤공정을 이용하여 반응소결 탄화규소 여과층을 갖는 반응소결 탄화규소 필터 및 그 제조공정이 개발되었다. 개발된 반응소결 탄화규소 필터의 필터 특성은 상용 탄화규소 필터의 필터 특성과 대체적으로 대등한 것으로 조사되었다.

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Influence of Effluent from a Sludge Carbonization Facility on Wastewater Treatability (슬러지탄화공정수 연계처리가 하수처리효율에 미치는 영향)

  • Han, Joo Eun;Park, Soo-Hyung;Lee, Wontae
    • Journal of the Korea Organic Resources Recycling Association
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    • v.27 no.1
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    • pp.57-64
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    • 2019
  • We investigated influence of connected influent on the treatability of a wastewater treatment plant (WWTP), recently accepting effluent from a sludge carbonization facility. Based upon the pollutant loading rates (kg/d) of each connected influent, food waste leachate and livestock wastewater contributed to high BOD and COD loadings, while sludge carbonization facility effluent certainly contributed to T-N and $NH_3-N$ loadings. The nitrification rate in aerobic tank decreased to 55% with the carbonization facility effluent entering to the WWTP, while it was 89% with no carbonization facility effluent entering. The sludge carbonization facility effluent may need to be pretreated to reduce T-N and $NH_3-N$ loadings before entering to the WWTP for further treatment.

Evaluation on Adequate Range of Carbonization Temperature using Swine Manure through Reaction Kinetics (반응속도 분석을 통한 돈분의 탄화 온도 적정범위 평가)

  • Choi, Hyeong-Jin;Rhee, Seung-Whee
    • Resources Recycling
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    • v.26 no.2
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    • pp.25-32
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    • 2017
  • Since the heating values of swine manures were very low at 859~1,075 kcal/kg, it was necessary to convert to carbonization residue by carbonization processes among thermal processes. The most important factor in the carbonization process of swine manure is the carbonization temperature, and it was evaluated the optimal range of carbonization temperature for swine manure in this study by the thermal characteristics and the reaction kinetics. The carbonization of swine manure could be described by the 1st order reaction and Arrhenius equation. The frequency factor (lnA) and the activation energy were estimated to be 3.05~13.08 and 6.94~18.05 kcal/mol, respectively. The range of optimal carbonization temperature range of swine manure was $260{\sim}300^{\circ}C$.

Low temperature plasma nitricarburizing and 2-step plasma processes of 304L austenitic stainless steels (304L 스테인리스강의 저온 플라즈마질탄화 및 2-step 플라즈마 프로세스)

  • Lee, In-Seop
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2007.11a
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    • pp.65-68
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    • 2007
  • 저온 플라즈마 기술을 이용하면 오스테나이트계 스테인리스강의 내식성과 표면경도를 동시에 증가 시킬 수 있다. 여러 가지 처리방법 중 질탄화와 2-step 공정으로 처리한 AISI304L강의 표면을 분석하였다. 처리한 모든 시편의 표면은 expanded austenite(${\gamma}_N$)이 형성되었고, 표면 경도도 모재보다 약 4배 이상 증가 하였다. 저온플라즈마 질탄화 공정의 경우 경화층의 두께가 최대 15 ${\mu}m$밖에 형성되지 않았지만 2-step공정의 경우 질탄화 공정보다 짧은 시간으로 약 2배의 경화층을 얻을 수 있었다. 두 가지 공정 모두 온도와 시간이 증가할수록 경화층의 두께가 두꺼워졌지만, 과도하게 높은 온도와 긴 공정시간은 석출물을 형성 시켰다. 석출물이 형성되지 않은 시편의 경우 내식성이 증가하였다.

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Evaluation on Reaction Kinetics of Cow Manure in Carbonization Process (탄화공정에서의 우분 반응속도 평가)

  • Kim, Jae-Kyung;Lee, Min-Seok;Rhee, Seung-Whee
    • Resources Recycling
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    • v.23 no.6
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    • pp.40-46
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    • 2014
  • Through the study of the basic characteristics of cow manure and the characteristics of carbonization residue, carbonization degree, conversion rate, kinetic reactions, and activation energy for cow manure were examined. Since the heating value of cow manure was very low, it was converted to carbonization residue as a fuel with heating value of 4,300 kcal/kg by carbonization processes. Conversion rate was increased rapidly up to 10 minutes of the initial reaction stage and was increased with increasing temperature. The carbonization of cow manure could be described by the 1st order reaction. Frequency factor(A) of reaction rate for cow manure was evaluated to be $1.34{\times}10^{-2}min^{-1}$, the activation energy was estimated to be 5,196.4 cal/mol. As carbonization temperature increased from $250^{\circ}C$ to $400^{\circ}C$, the kinetic reaction was increased from $0.2107min^{-1}$ to $0.0679min^{-1}$. From the result of the carbonization for cow manure, it can be determined that the optimal conditions of the carbonization process were 20 minutes in carbonization time and $350^{\circ}C$ for carbonization temperature.

Fabrication and Properties of Ceramic Candle Filter for Filtration System of Coal Gasification (석탄가스화 정제시스템용 세라믹 캔들 필터 제조 및 특성)

  • Han, In-Sub;Seo, Doo-Won;Hong, Ki-Seog;Kim, Se-Young;Yu, Ji-Hang;Woo, Sang-Kuk
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.844-847
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    • 2009
  • 진공압출성형 공정을 이용하여 한쪽 끝단이 막힌 다공질 탄화규소 캔들 필터를 단일공정으로 제조하는 기술을 확립하였다. 캔들 필터 지지층의 특성 최적화를 위해 탄화규소 출발입자와 무기바인더의 첨가량 변화를 통해 기계적 특성과 기공크기 등의 분석을 수행하여 상용 캔들 필터의 수준에 대응할 수 있는 조합을 도출하였다. Mullite와 clay를 소결조제로 사용하고, $30{\mu}m$ 입도의 탄화규소 입자로 지지층을 제조한 경우, 30% 이상의 기공율을 보유하면서 50 MPa 이상의 상온 3점 굽힘강도를 나타낼 수 있는 조건이 확립됨에 따라 $125{\mu}m$ 입도의 탄화규소와 bi-modal로 사용할 경우, 상용제품의 특성을 상회하는 탄화규소 캔들 필터가 제조될 수 있음을 확인하였다.

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Study on the Manufacturing Process of Low Cost Seaweed's Carbonized Organic Solution(Seaweed vinegar liquid) by Carbonization Process (탄화공정에 의한 저가 해조류의 탄화 유기용액(해초액) 제조공정에 관한 연구)

  • Ryu, Soung-Ryual
    • Journal of the Korean Applied Science and Technology
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    • v.30 no.1
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    • pp.183-196
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    • 2013
  • The purpose of this study is to process a seaweed resources that is easy to find in Korea and has outstanding phlogistone and high yield seaweed vinegar solution through mass-production and facility development for utilization. The compound uses wasted seaweeds, such as brown seaweed, kelp, seaweed fusiform, and laver, and carbonizes them in high temperature by drying in poly step trap to extract them. In also involves the development of a process that separates and refines the extracts to create a high value-added anti-bacterial bio solution that can replace chemicals in agriculture and industries and even chemical food additives. so, studied separation and refining of seaweed extracts to analyze the compounds. and processed and compared to seaweed vinegar extracts to prove superiority.

Characteristics of Carbonization Residue from Cow and Chicken Manure (우분과 계분에 대한 탄화물의 에너지 특성)

  • Lee, Min-Seok;Kim, Jae-Kyung;Rhee, Seung-Whee
    • Resources Recycling
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    • v.23 no.5
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    • pp.28-35
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    • 2014
  • The basic properties of cow and chicken manure such as proximate analysis and element analysis were estimated and the comparison to energy characteristics of carbonization residue between cow and chicken manure was evaluated. The optimum carbonization condition of cow and chicken manure was decided by total heating value of carbonization residue which was expressed by multiplying low heating value by yield. The optimum carbonization conditions for carbonization time and temperature can be decided by 15 min, and $350^{\circ}C$ for chicken manure, and 20 min, and $300^{\circ}C$ for cow manure. At the optimum carbonization conditions, low heating values for the carbonization residue of cow and chicken manure are evaluated by 4,378kcal/kg, and 3,462kcal/kg, respectively. The residues of cow manure were satisfied with the standard of solid fuel product. However, the residue of chicken should be improved by materials changes to be used as a renewable energy source.

Botryococcus braunii 배양에서 탄화수소의 two-stage 동시추출공정

  • An, Jin-Yeong;Choe, Jeong-Gyu;Sim, Sang-Jun;Kim, Byeong-U
    • 한국생물공학회:학술대회논문집
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    • 2000.11a
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    • pp.229-232
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    • 2000
  • The carbon dioxide, nitrogen, and phosphate removals from wastewater using microalgae have extensively been studied. Especially, the green colonial algae Botryococcus braunii is characterized by unusual high hydrocarbon contents, ranging from 15 to 75% of dry weight, as long-chain unsaturated hydrocarbons. These hydrocarbons suggest that the possibility of renewable biofuels to be converted into useful fuels such as gasoline by simple catalytic cracking. The poor recovery (18 - 32%) of hydrocarbon from B. braunii culture in two-phase bubble column seems to be caused by insufficient mixing between two phases, which was operated using only aeration on the narrow interface between hydrophobic solvent and cell suspension. In addition, hydrocarbon was entrapped tightly in cell-matrix (formed by exopolysaccharide) of algal colony, which make difficult to extract using two-phase system. In order to overcome low recovery efficiency, two-stage extraction culture system including culture vessel and two-phase separator is now under development, resulted improving contact between solvent phase and cell suspension. Hydrocarbon recovery using this process was more than two times as that using two-phase extraction culture.

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이상추출배양을 통한 Botryococcu braunii에서의 탄화수소 생산

  • Sim, Sang-Jun;An, Jin-Yeong;Kim, Byeong-U
    • 한국생물공학회:학술대회논문집
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    • 2002.04a
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    • pp.112-115
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    • 2002
  • The green colonial algae Botryococcus braunii is characterized by unusual high hydrocarbon contents, ranging from 15 to 75% of dry weight, as long-chain unsaturated hydrocarbons. In two-phase bubble column using various organic solvents, poor recovery 08 - 32%) of hydrocarbon seems to be caused by insufficient mixing between two phases, which was operated using only aeration on the narrow interface between hydrophobic solvent and cell suspension. In addition, hydrocarbon was entrapped tightly in cell-matrix (formed by exopolysaccharide) of algal colony, which make difficult to extract using two-phase system. To improve recovery efficiency, mixed-solvent of extractive solvent (octane) and biocompatible solvent (octane) was tested in two-phase column for in situ extraction. In two-phase extraction culture using mixed-solvent, the algal growth was intensely inhibited even at low concentration of polar octanol solvent. the hydrocarbon recovery in two-stage cell-recycle extraction showed a 2.9 fold increase (57%) over that in two-phase extraction. Up to 60 % of hydrocarbon could be recovered without serious cell-damage in the case of downstream separation for 6 h at the high recycle flow rate using this process after batch culture.

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