• Title/Summary/Keyword: 탄소섬유복합재료

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Shielding Effectiveness of Electromagnetic Interference in ABS/Nickel Coated Carbon Fiber and Epoxy/Cu-Ni Fabric Nano Carbon Black Composites (ABS/Nickel 코팅 탄소섬유와 Epoxy/Copper-Nickel 직조 섬유 복합재료의 전자파차폐 효과)

  • Han, Gil-Young;Jung, Woo-Chul;Yang, In-Young;Sun, Hyang-Sun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.169-174
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    • 2012
  • Electromagnetic interference(EMI) shielding effectiveness(SE) was investigated in of woven fabric made of epoxy/copper-nickel fabrics and nickel coated carbon fiber reinforced acrylonitrile-butadiene-styrene(ABS) composites. The coaxial transmission line method was used to measure the EMI shielding effectiveness of the composites. We designed and constructed a measuring system, consisting of a network analyzer and a device that plays the serves as a sample holder and at the same time as a transmission medium of the incident electromagnetic wave. The measurement of SE were carried out frequency range from 100MHz to 2GHz. It is observed that the SE of the composits is the frequency dependent increase with the increase in nickel coated carbon fibre volume fraction. The nickel coating with 20wt% ABS composite was shown to exhibit up to 60dB of SE. The result that nickel coated carbon fibre ABS composite can be used for the purpose of EMI shielding as well as for some microwave applications.

Inplane Shear Material Properties of Unidirectional Carbon Fiber Reinforced Aluminum Laminate Composites (일 방향 탄소섬유 강화 알루미늄 적층 복합재료의 전단물성치 측정에 관한 연구)

  • Baek, Un-Cheol;Cho, Maeng-Hyo;Hawong, Jai-Sug
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.10
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    • pp.2114-2121
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    • 2002
  • In order to study the effects of oblique tabs on the in-plane shear properties of unidirectional carbon fiber reinforced aluminum laminate composites, the 10$^{\circ}$off-axis tensile test, the 45 $^{\circ}$off-axis tensile test and Iosipescu shear test were performed to determine the shear properties. Off-axis tension test was studied by using new oblique-shaped tabs proposed by Sun and $Chung^{(7)}$. Iosipescu shear test was studied by using modified Wyoming test fixture. The oblique tabs reduced remarkably end-constraint effects of off-axis specimens with a aspect ratio of about eight. The experimental results show that there is no significant difference between off-axis test results and those of Iosipescu shear test. The 45$^{\circ}$off-axis tensile tests are recommended for the determination of the shear properties of unidirectional carbon fiber reinforced aluminum laminated composites.

Design and Test of a Deployment Mechanism for the Composite Reflector Antenna (복합재료 반사판 안테나의 전개 메커니즘 설계 및 시험)

  • Chae, Seungho;Oh, Young-Eun;Lee, Soo-Yong;Roh, Jin-Ho
    • Journal of Aerospace System Engineering
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    • v.12 no.6
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    • pp.58-65
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    • 2018
  • The dynamic characteristics of the deployable composite parabolic reflector with several panels were numerically and experimentally investigated. The deployment mechanism is designed to efficiently fit in a small volume. The parameters guiding the deployment are determined by considering; the number of panels, folding/twisting angles, and the driving forces of actuating devices. The panels are fabricated using carbon fiber reinforced plastics (CFRPs). The zero-gravity simulator is manufactured for the unfolding test. The deployment behaviors of the reflector are finally observed.

Plasma Etching and Polymerization of Carbon Fiber (플라즈마 에칭과 중합에 의한 탄소섬유의 표면 개질)

  • H. M. Kang;Kim, N. I.;T. H. Yoon
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.143-146
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    • 2002
  • Unsized AS-4 carbon fibers were etched by RF plasma and then coated via plasma polymerization in order to enhance adhesion to vinyl ester resin. The gases utilized for the plasma etching were Ar, $N_2 and O_2$, while the monomers used for the plasma polymerization coating were acetylene, butadiene and acrylonitrile. The conditions for the plasma etching and the plasma polymerization were optimized by measuring interfacial adhesion with vinyl ester resin via micro-droplet tests. Among the treatment conditions, the combination of Ar plasma etching and acetylene plasma polymerization provided greatly improved interfacial shear strength (IFSS) of 69MPa compared to 43MPa with as-received carbon fiber. Based on the SEM analysis of failure surface and load-displacement curve, it was assume that the failure might be occurred at the carbon fiber and plasma polymer coating. The plasma etched and plasma polymer coated carbon fibers were subjected to analysis with SEM, XPS, FT-IR or Alpha-Step, and dynamic contact angles and tensile strengths were also evaluated. Plasma polymer coatings did not change tensile strength and surface roughness of fibers, but decreased water contact angle except butadiene plasma polymer coating, possibly owing to the functional groups introduced, as evidenced by FT-IR and XPS.

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Fabrication of composite hinge mechanism for flapping-wing motion of micro air vehicle (초소형 날갯짓 비행운동을 위한 복합재료 힌지 메커니즘 제작)

  • Kang, Lae-Hyong;Jang, Hee-Suk;Leem, Ju-Young;Han, Jae-Hung
    • Composites Research
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    • v.22 no.6
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    • pp.7-12
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    • 2009
  • This paper deals with a fabrication method of composite hinge mechanisms for flapping-wing micro air vehicles. The fabrication process includes curing process of Graphite/Epoxyprepregs, laser cutting for high fabrication repeatability, laminating of Graphite/Epoxy prepregs with Kapton film which is used for flexure, and so on. The fabricated hinge mechanism was attached with PUMPS actuators and the measured flapping angle was $173^{\circ}$ when driving voltage was 300V 170Hz.

Thermal Stress-induced Edge Failure of Thin Composite Laminates (열응력에 의한 얇은 복합적층판의 자유경계단 부위 파손)

  • 이성혁;최낙삼
    • Composites Research
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    • v.12 no.1
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    • pp.28-36
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    • 1999
  • Thermal stress-induced failure in the free edge region of various thin carbon/epoxy composite laminates(1mm thick) has been investigated using the three-dimensional finite-element stress analysis, ultrasonic C-scan and microscopic observations. High thermal in-plane and interlaminar stresses were predicted in the interior layer near the free edge boundaries of the laminates. In the interior lamina, not in the skin lamina, of the thin laminates with lay-up of $[0_2/90_2]_s,\;[45_2/-45_0]_s,\;[0_2/60_2]_s$ treated by liquid $N_2$ immersion, many transverse matrix cracks took place due to thermal stress concentration, which agreed qualitatively with the above predictions.

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Ultrasonic Approach of Rayleigh Pitch-catch Contact Ultrasound Waves on CFRP Laminated Composites

  • Yang, In-Young;Im, Kwang-Hee;Heo, Uk;Hsu, David K.;Sim, Jae-Ki;Kim, Hak-Joon;Song, Sung-Jin
    • Journal of Korea Foundry Society
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    • v.27 no.5
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    • pp.209-211
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    • 2007
  • 최근에는 탄소섬유강화복합재료(CFRP)는 우수한 기계적인 물성치와 수월한 설계특성으로 인해 우주.민간 항공산업분야 뿐만 아니라 여러분야에 응용성이 매우 높다. 그러나 CFRP 복합적층판으로 제작된 구조물은 충격손상을 받을 시에는 50-75%치 강도가 낮아지는 취약성을 가지고 있다. 따라서 본 연구에는 CFRP복합재의 구조건전성 및 결함여부를 비파괴적으로 검사 및 탐상을 하기 위해서 시도하였다. 특히, C-scanner의 수침조에서 충격손상을 받은 시험편을 집어넣어 자동 데이터 획득 시스템을 구동하여 현장응용성이 가장 높은 일 방향 초음파측정 (one-sided ultrasonic measurement) 방법인 평가기법을 제안하였다. 본 연구에서 제안한 일방향 초음파 피치캐치방법이 CFRP 복합적층판내에서 일반 수직 초음파 탐상기법보다 훨씬 민감함을 알 수 있었다.

Change of Mechanical Properties of Injection-Molded Glass-Fiber-Reinforced Plastic (GFRP) According to Temperature and Water Absorption for Vehicle Weight Reduction (차량 경량화를 위한 사출성형 유리섬유강화플라스틱의 온도 및 수분 흡수에 따른 기계적 물성 변화)

  • Chun, Doo-Man;Ahn, Sung-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.2
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    • pp.199-204
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    • 2013
  • Owing to the global energy crisis, studies have strongly focused on realizing energy savings through vehicle weight reduction using light metal alloys or polymer composites. Polymer composites afford many advantages including enabling the fabrication of complex shapes by injection molding, and glass and carbon fibers offer improved mechanical properties. However, the high temperature in an engine room and the high humidity during the rainy season can degrade the mechanical properties of the polymer. In this study, the mechanical properties of injection-molded glass-fiber-reinforced polymer were assessed at a temperature of $85^{\circ}C$ and the maximum moisture absorption conditions. The result showed a 23% reduction in the maximum tensile strength under high temperature, 30% reduction under maximum moisture absorption, and 70% reduction under both heat and moisture conditions. For material selection during the design process, the effects of high temperature and high humidity should be considered.

A Study on Bonding Process for Improvement of Adhesion Properties Between CFRP-Metal Dual Materials (CFRP/금속간 접합력 강화를 위한 접합공정 연구)

  • Kwon, Dong-Jun;Park, Sung-Min;Park, Joung-Man;Kwon, Il-Jun
    • Composites Research
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    • v.30 no.6
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    • pp.416-421
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    • 2017
  • The structural adhesive have been manufactured for improvement of bonding process between CFRP and metal. The optimal condition for bonding process were investigated by evaluating the lap shear strength with amount of adhesive and curing time and the surface treatment of the CFRP. To confirm proper adhesion conditions, the fracture sections between CFRP and metal was observed using reflection microscope. Not only the improvement of the adhesion condition was important, but surface treatment on CFRP was also important. The optimal curing temperature was at $180^{\circ}C$ for 20 minutes. The improvement for adhesive property was confirmed After surface treatment on CFRP. The optimal amount of structural adhesive for bonding between CFRP and metal was $1.5{\times}10^{-3}g/mm^2$. Through the optimization of bonding process, the improvement of mechanical property over 10% is confirmed in comparison with existing adhesive.

The Effects of Insoluble Polymers on Water Stability of Carbon Fiber Reinforced Polymer-MDF Cementitious Composites (불용성 폴리머가 탄소섬유 보강 Polymer-MDF 시멘트 복합재료의 기계적 특성에 미치는 영향)

  • 김태진;박춘근
    • Composites Research
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    • v.12 no.3
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    • pp.84-90
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    • 1999
  • High alumina cement(HAC) and polyvinyl alcohol(PVA) based macro-defect-free(MDF) cement composites were reinforced using short carbon fibers, 3mm in length, 1-4% in weight fraction and insoluble polymers such as polyurethane, epoxy, phenol resin, in order to increase mechanical properties and water stability. The specimens were manufactured by the low heat-press(warmpress) method. In addition, the interface and the cross-linking reaction of cement and polymers was also studied by the SEM and TEM. Flexural strength of HAC/PVA based MDF cementitious composites was proportionally decreased with increasing fiber contents due to the undensified structure around fibers. The flexural strength of insoluble polymer added specimen was decreased with increasing fiber contents, while water stability was dramatically improved. Epoxy resin added specimen showed the highest strength with increasing fiber contents, compared with other specimens. The water stability of fiber content 4% added specimen immersed in water presented about 95%, 87% at 3 and 7 days immersed in water, respectively. The interfacial adhesive strength of fiber-matrix was very much improved due to cross linking reaction of polymer and metal ions of cement. Tensile strength of insoluble polymers added composites as linearly increased with increasing the fiber contents. The epoxy resin added specimen also showed highest tensile strength. The 4% fiber added specimen presented 30~80% higher strength than controlled specimen.

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