• Title/Summary/Keyword: 타발가공

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Analysis for Compressor Motor Core Blanking process (Compressor Motor Core 타발 공정 해석)

  • 최철주;조동협;정완진
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.06a
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    • pp.199-230
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    • 1994
  • The blanking sequence of refrigerator and air-conditioner compressor-motor-core has been determined by trial and error. To improve such problem, 2d-analysis using ANSYS to verify the deformation state has been done firstly. And 3d-analysis following up the real process has been done. Additionally, verified the 3-d analysis result using S/W LS-DYNA.

Finite Element Analyses of Stamping Tact Spring and Operation of Tact Switch (택트 스프링 타발과 택트 스위치 작동의 유한요소해석)

  • 엄경근;이세형;오규환;이동녕
    • Transactions of Materials Processing
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    • v.4 no.1
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    • pp.17-27
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    • 1995
  • The tact switch is widely used in electric and electronic products. The dome type tact spring is produced by stamping. Stamping of the tact spring and operation of the tact switch have been simulated by the elasto-plastic finite element method. The operating characteristics of the switch may be given by the relation between the operating force and stroke. For a given material, this is affected by two main factors. One is the geometry of dome spring which is determined by the geometry of stamping dies and the stamping pressure, and another one is the dimension of switch. From the calculation, it was possible to obtain the stamping conditions and switch dimension for a predetermined force-stroki relation And, the hoop stresses and effective strains distributions due to the stamping and during the operation of the switch indicate a possibility of cracking in the center and rim of dome spring.

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Hardness of Ti alloys by mechanical processing methods (Ti 합금의 기계가공 방법에 따른 경도 변화에 관한 연구)

  • 반재삼;김규하;정상원;기강호;조규종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.792-795
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    • 2002
  • In previous researches, it is reported that Ti-10Ta-10Nb is robuster than Ti-6A1-4V which is used as a biomaterial in a experiment of cytotoxicity. Ti-10Ta-10Nb has enough hardness to be required as a biomaterial because the change of its hardness can be controlled more than 100% according to heat treatment condition and manufacturing condition. There are many hardness changing condition including Cast Homogenization, Solution treatment. Forging, Rolling in this research. The changing form and amount of new Ti-10Ta-10Nb to be developed in this researches, are measured as quantitative. Specially, the changing hardness amount of the specimen that is manufactured in single phase temperature, i.e. 80$0^{\circ}C$, are measured in case of high temperature rolling and high temperature cast condition.

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Progressive Process planning and die design to improve the formability in fine blanking of the lock plate in car seatbelt (자동차 좌석벨트의 록 플레이트의 정밀타발 시 성형성 향상을 위한 프로그레시브 공정 및 금형 설계)

  • Lee, Sang-Pill;Min, Byung-Hyun;Lee, Kwan-Young;Ko, Young-Jun;Kim, Chul;Kim, Chang-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.6
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    • pp.84-92
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    • 2013
  • This study improves the formability in fine-blanking the lock plate of car seat belts using a low carbon steel(SM35C) plate. The optimal die design for the forming process is proposed using rules for process planning based on theories and field experiences. The optimal design is analyzed using commercial finite element software in order to solve the fracture problems in the extrusion process. Through the improved layout based on the FEM results, the fracture of the extruded part and the roll over problem are solved. Furthermore, it is demonstrated through the shown from experiments that the extruded part does not break in the modified die.

Determination of Optimal Process Condition for the Precision Blanking of Lend Frame (리드프레임 타발 공정의 최적 전단 조건의 선정)

  • Suh E. K.;Lim S. H.;Shim H. B.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.71-74
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    • 2001
  • Using the Taguchi method, optimum process condition of lead frame blanking has been determined in the point of view of shape of blanked profile. As the main process parameters, clearance, strip holding pressure and bridge width are selected. According to the orthogonal array table, three levels of experiment have been carried out for each factors. The optimal blanking condition is analyzed with the SN ratio. It has been verified that the optimal process condition can be determined with a combination of basic blanking experiment and experiment design method. Both the effect of each factors and gain can be judged in the quantitative manners from the analysis of SN ratio.

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A Study on the Characteristics of the Precision Blanking of Lead Frame (II): Determination of Optimal Process Condition (리드 프레임 타발공정의 전단특성에 관한 연구(II) - 최적 전단 조건의 선정)

  • 서의권;임상헌;심현보
    • Transactions of Materials Processing
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    • v.11 no.2
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    • pp.132-137
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    • 2002
  • Using the Taguchi method, optimum process condition of lead frame blanking has been determined in the point of view of shape of blanked profile. As the main process parameters, clearance, strip holding pressure and bridge width are selected. According to the orthogonal array table, three levels of experiment have been carried out for each factor. The optimal blanking condition is analyzed with the SN ratio. It has been verified that the optimal Process condition can be determined with a combination of basic blanking experiment and experiment design method. Both the effect of each factor and gain can be judged in the quantitative manner from the analysis of SN ratio.

A Study on the Characteristics of the Precision Blanking of Lead Frame (1): Influences of Blanking Process Variables (리드 프레임 타발공정의 전단특성에 관한 연구(1) -전단 공정 인자의 영향)

  • 임상헌;서의권;심현보
    • Transactions of Materials Processing
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    • v.10 no.5
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    • pp.425-432
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    • 2001
  • In order to investigate the influences of process parameters on the shape of lead frame, experimental study has been carried out. In the experiment, dimensional accuracy of the die sets, measurement accuracy has been managed carefully enough to simulate actual lead frame blanking process. With the blanking of square-shaped specimen, the effects of clearance, strip holding pressure and bridge width on the shape of blanked profile have been investigated. Experimental results show that the burnish ratio is increased as the clearance decreases. the strip holding pressure increases, and bridge width increases. Although the results seems to be similar to the ordinary blanking, the lead frame blanking shows a subtle different characteristics to the ordinary blanking due to the narrow bridge width.

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