• Title/Summary/Keyword: 콘크리트 응결시간

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Mechanical Properties of PHC Pile Concrete using Alpha-type Hemihydrate Gypsum (알파형 반수석고를 활용한 PHC 파일 콘크리트의 역학적 특성)

  • Hong-Seop Kim;Kyoung-Su Shin;Do-Gyeum Kim
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.12 no.1
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    • pp.25-32
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    • 2024
  • In this study, the mechanical properties of PHC pile concrete using alpha-type hemihydrate gypsum were evaluated. As the replacement ratio of alpha-type hemihydrate gypsum increased, the setting time rapidly accelerated. In particular, when replacement ratio exceeded 20 %, the setting time was shortened due to rapid hydration reaction, making it impossible to secure working time. As the replacement ratio of alpha-type hemihydrate gypsum increased, the ettringite and gypsum peaks tended to increase, and it is believed that the shrinkage of concrete decreased due to the increase in the ettringite peak. At a As the replacement ratio of 5 to 15 % for alpha-type hemihydrate gypsum, the compressive strength increased or was found to be equivalent to that of OPC. But at 20 % substitution, workability deteriorated due to rapid setting, so use of the 5 to 15 % range is considered appropriate.

Estimation of Setting Time of Super Retarding Mortar Using Settimeter (세티메타를 이용한 초지연 모르타르의 응결시간 추정)

  • Jeong, Yeong-Jin;Hyun, Seung-Yong;Han, Jun-Hui;Kim, Jong;Han, Min-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.6
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    • pp.673-682
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    • 2023
  • This study investigates the delay in setting characteristics of mortar influenced by variations in super retarding agent(SRA) content, curing temperature, and strength levels. Utilizing a settimeter, the research introduces an objective approach to accurately determine the setting time of concrete with SRA under diverse environmental and material mixing conditions at construction sites. The findings indicate that the settimeter, in conjunction with a nonlinear regression model, can effectively estimate the setting time of super retarding mortar. Optimal management of the initial setting is recommended at approximately 45ST and the final setting around 80ST. This methodology enables more effective quality control in the setting times of super retarding concrete.

Setting Assessment of Hogh Strength Concrete Using the Ultrasonic Pulse Velocity Monitoring (초음파 속도 모니터링에 의한 고강도 콘크리트의 응결 평가)

  • 이회근;이광명
    • Journal of the Korea Concrete Institute
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    • v.14 no.6
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    • pp.973-981
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    • 2002
  • Recently, the use of high strength concrete (HSC) has increased dramatically md however, few studies have been conducted on the early-age properties of HSC such as setting. The penetration resistance test (specified by KS F 2436) that is the standard test method for determining initial and final setting times of concrete, may not be appropriate for HSC because of the high viscosity of the mortar mixture. To address this issue, an ultrasonic pulse velocity (UPV) monitoring system was used to investigate the setting behavior of mortar and concrete. The experimental study was carried out to measure the UPV's of mortars and concretes having various water/binder ratios (W/B) and various fly ash replacement levels, during the first 24 hours of testing. Test results showed that the UPV in concrete was developed faster than that of mortar with the same W/B, and that of ordinary concrete was greater than that of fly ash concrete. Typical values of UPV were suggested that correspond to the initial and final setting times, based on following criteria: (1) the penetration resistance method; (2) the instant when the UPV begins to develop; and (3) the instant when the UPV development rate is maximum. The method and UPV monitoring device used in this study is promising for the setting assessment of concrete, particularly for HSC.

The Reduction of Maximum Hydration Temperature in Cement Paste Using Calcium Silicate Hydrates and Glucose (칼슘실리케이트 수화물과 포도당을 이용한 시멘트 페이스트의 최대 수화온도 저감)

  • Moon, Hoon;Kim, Hyeong-Keun;Ryu, Eun-Ji;Jin, Eun-Ji;Chung, Chul-Woo
    • Journal of the Korea Concrete Institute
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    • v.27 no.3
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    • pp.265-272
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    • 2015
  • In this study, a method to reduce temperature rise due to hydration in mass concrete is investigated. It is to use retarder (glucose) for reducing heat of hydration and to use calcium silicate hydrate (C-S-H) for compensating the retardation effect due to its role as a nucleation seed. For this purpose, the temperature rise of cement paste due to hydration was measured and the effect of using both C-S-H and glucose on setting and 28-day compressive strength of mortar specimens was investigated. According to the experimental results, using C-S-H and glucose caused the reduction in the maximum temperature but accelerated the time to reach the maximum temperature compared to that of retarded cement paste using glucose. In addition, using C-S-H and glucose did not show significant effect on 28-day compressive strength of mortar specimens, indicating that the method shown in this study can be a successful alternative to control maximum temperature rise in mass concrete.

Fundamental Properties of MgO Base Ceramic Mortar for Concrete Repair Material (MgO계 세라믹 모르타르를 활용한 콘크리트 보수재료의 기초물성평가)

  • Park, Joon-Woo;Ann, Ki-Yong
    • Journal of the Korea Concrete Institute
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    • v.29 no.4
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    • pp.407-413
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    • 2017
  • The fundamental property of magnesia phosphate cement (MPC) for concrete repair material was investigated in this research. For mechanical properties, setting time, compressive strength and tensile/flexural bond strength were measured, and hydration products were detected by X-ray diffraction. The specimens were manufactured with dead burnt magnesia and potassium dihydrogen phosphate was admixed to activate the hydration of magnesia and a borax was used as a retarder. To observe the pore structure and ionic permeability of MPC mortar, mercury intrusion porosimetry was performed together with rapid chloride penetration test (RCPT). As a result, time to set of Fresh MPC mortar was in range of 16 to 21 min depend on the M/P ratio. Borax helped delaying setting time of MPC to 68 min. The compressive strength of MPC with M/P of 4 was sharply developed to 30 MPa within 12 hours. The compressive strength of MPC mortar was in range of 11.0 to 30.0 MPa depend on the M/P ratio at 12 hours of curing. Both tensile and flexural bond strength of MPC to old substrate (i.e. MPC; New substrate to OPC; Old substrate) were even higher than ordinary Portland cement mortar (i.e. [OPC; New substrate] to [OPC; Old substrate]) does, accounting 19 and 17 MPa, respectively. The total pore volume of MPC mortar was lower than that of OPC mortar. MPC mortar had the entrained air void rather than capillary pore. The RCPT showed that total charge passed of OPC mortar had more than that of MPC mortar, which can be explained by the pore volume and pore distribution.

Estimation of Setting Time using Durometer of CBS Dust Replacement Concrete (CBS Dust 치환 콘크리트의 Durometer를 이용한 응결시간 추정)

  • Sin, Se-Jun;Lee, Hyuk-Ju;Baek, Seung-Bok;Hyun, Seung-Yong;Shin, Yong-Sub;Han, Min-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.238-239
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    • 2019
  • In this study, it was intended to confirm the possibility of using the Durometer in estimating the setting time by comparing the Proctor penetration resistance with the Durometer type A of hardness in concrete substituting CBS Dust. With the hardness of Durometer type A, it is expected to be used conveniently in the field of practice as it is determined to be about 18 HD for the initial determination and 31 HD for the end measurement.

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Comparative Analysis of Temperature and Setting Time of Concrete According to Types of Cements (시멘트 종류 변화에 따른 콘크리트의 온도 및 응결시간 비교분석)

  • Choi, Yoon-Ho;Kim, Sang-Min;Hyun, Seung-Yong;Kim, Jong;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.11a
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    • pp.29-30
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    • 2020
  • In this study, as part of the foundation for advancing the material compounding aspect to reduce hydration heat cracks in the mat foundation on which the mass concrete is constructed, the degree of concrete varieties of cement is used. The setting time was measured and comparative analysis was performed. Results It was confirmed that the concrete using LHC was more effective than the concrete using OPC in reducing the use of SP, the calorific value of the concrete was low, and it was more effective in preventing cracks. It is also terminated after 10 hours and it is determined that the use of LHC can reduce the cracks caused by the heat of hydration of the mat foundation.

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Estimation of Setting Time of Concrete Using Rubber Hardness Meter (고무경도계를 이용한 콘크리트의 응결시간 추정 가능성 분석)

  • Han, Min-Cheol;Han, In-Deok;Shin, Yong-Sub
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.4
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    • pp.358-366
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    • 2019
  • The purpose of this study is to explore the possibility of estimating optimum surface finishing work time of the fresh concrete placed at the job site by applying a surface hardness test meter(Durometer). Tests are carried out by measuring and comparing the Proctor penetration resistance test and hardness test by Durometer. Correlations between Procter penetration test and hardness test by Durometer were obtained. Two different types Durometer were applied to estimate setting time. Test results indicate that the measurement of the Durometer and the test of the Proctor penetration resistance are highly correlated. When measuring the initial setting time with Durometer, initial setting time is reached when the hardness value by the type C Durometer is reached around 42HD, and when final setting is measured with the type D Durometer, the surface finishing work time limit and curing time can be estimated with 10HD of Durometer.

A Study on Properties of High Blaine Cement for Shotcrete (숏크리트용 고분말도 시멘트의 특성)

  • Kim, Jae-Young;Kim, Teuk-Jun;Lee, Min-Suk;Ryoo, Dong-Woo
    • Journal of the Korea Concrete Institute
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    • v.22 no.5
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    • pp.633-640
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    • 2010
  • This study was performed to get basic information about properties of high blaine cement for shotcrete use. Particle size distribution, setting time and compressive strength test, analysis like as SEM, DSC thermal analysis, XRD was carried out to investigate principle properties of high blaine cement. Setting time of high blaine cement was shorter and compressive strength was higher than those of ordinary portland cement (OPC). Results of analysis showed early hydration products of high blaine cement is smaller and spread widely due to increased specific surface. From the SEM observation and analysis of DSC and XRD results, it was seen that the aluminates accelerators promoted calcium aluminium hydrates while the alkali free accelerators increased ettringite and monosulfates formation. Strength and setting time measurement of cement paste with aluminate accelerator is more effective than the alkali free accelerator in reducing the setting time and increasing early strength while alkali free accelerator is more effective in increasing the strength after 7 days.

Setting Time Evaluation of High Flowable Ternary Concrete Mix Using Durometer (듀로미터를 이용한 3성분계 고유동 콘크리트의 응결시간 추정)

  • Han, Min-Cheol;Lee, yuk-Ju
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.1
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    • pp.33-38
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    • 2020
  • The aim of the research is to evaluate the feasibility of durometer for assessing setting time of the concrete by comparing it with the currently used proctor penetration test method to improve the surface finishing timing determining method generally determined based on the experience of the worker. As a research result, the correlation between suggesting method using durometer with currently used proctor penetration test method was high enough. Hence, on the surface of the concrete, the initial setting time and the final setting time could be designated as 41 HD with C-type, and 11 HD with D-type, respectively. Therefore, the durometer can be used as a portable setting time evaluation device with the easiness of handling and measuring for determining concrete surface finishing timing quantitatively.