• 제목/요약/키워드: 컨트롤암

검색결과 28건 처리시간 0.03초

1050MPa급 초경량 오스템퍼드 구상흑연주철제 콘트롤암 개발 (The Development of ADI(Austempered Ductile Iron) Lower Control Arm in 1050MPa Ultra-light)

  • 이정익
    • 미래기술융합논문지
    • /
    • 제2권2호
    • /
    • pp.9-14
    • /
    • 2023
  • 이 연구는 1050MPa급 경량 연성 주철 주관류 컨트롤 암을 개발하기 위한 첫 해의 결과를 보여줍니다. 첫째, 최적 설계 구조를 위한 레이아웃 설계 및 구성 요소 개발, 그리고 컨트롤 암 강성과 최적 구조 디자인 및 강건성 설계를 통해 예상 응력을 제어하는 중점 영역의 강건성을 달성합니다. 둘째, 높은 강성과 고성능 경량 구조를 반영하는 컨트롤 암을 개발합니다. 중공을 통해 소비자가 요구하는 설계와 강성을 충족시키기 위해 개발된 컨트롤 암은 코어 제작 공정을 개발합니다. 셋째, 최적의 합금 조성과 열처리 방법을 통해 철 합금 (Cu, Ni, Mo)의 양과 Austempered 열처리 및 조화 상태를 도출합니다. 넷째, 저강도, 고강성 구성 요소 개발을 위해 최적의 성형기술 개발을 통해 최적의 주조 기술 개발로 이어지는 구성 요소 개발을 위한 높은 강도의 주조 형성 기술을 개발하기 위한 시도를 합니다.

자동차용 컨트롤암의 내구성능 평가 (Durability Evaluation of Automobile Control Arm)

  • 김종규;장병현;박영철;이권희
    • 한국기계가공학회지
    • /
    • 제11권4호
    • /
    • pp.168-172
    • /
    • 2012
  • Control arm is the structural component that pivots on two places. One end of the control arm is attached to the body frame and the other end is attached to the steering knuckle. The former research proposed the structural design by applying optimization technique with aluminum alloy. This study suggests a durability test method on the developed upper control arm to validate the analysis results. The durability analysis results of the developed control arm by using MSC Fatigue is confirmed to be close to infinite life. The weak model of developed control arm which occurs to finite life is made to perform the durability test and the zig design is developed in this process.

초경량 컨트롤암 개발을 위한 VPG 통합시스템 (A VPG Integration System for Development of an Ultra Lightweight Control Arm)

  • 김종규;김근연;이권희
    • 한국기계가공학회지
    • /
    • 제14권2호
    • /
    • pp.105-111
    • /
    • 2015
  • Car manufacturers and part manufacturers each have their own criteria with regard to strength, stiffness and NVH performance levels. Part manufacturers typically investigate such performances according to the part unit. To do this, the part manufacturer receives information from the relevant car maker. However, the information provided by the car maker is limited, making it difficult to develop a part which meets all of the design requirements specified by the car unit overall. To overcome this difficulty, the utilization of a VPG system is recommended for the designer. In this study, the durability performance of an optimized control arm as suggested in a previous study was investigated using the ETA-VPG, LS-dyna and FE/safe software packages. ETA-VPG provides several types of suspension and steering parts. In this study, a complete car is created using the library included in ETA-VPG, with the exception of the control arm. We also conducted a virtual proving ground analysis to predict the life cycle of the control arm.

1/4차량 시험을 통한 상부 컨트롤 암의 내구성 평가 (Durability Assessment of a Control Arm Using 1/4 Car Test)

  • 하민수;손환정;김종규;박영철
    • 한국기계가공학회지
    • /
    • 제9권6호
    • /
    • pp.16-20
    • /
    • 2010
  • This study proposes a structural design method for the upper control arm installed at the rear side of a SUV. The weight of control arm can be reduced by applying the design. In this research, the former includes optimization technology, and the latter the technologies for selecting aluminum as a steel-substitute material. Strength assessment is the most important design criterion in the structural design of a control arm. At the proto design stage of a new control arm, FE (finite element) analysis is often utilized to predict its strength. In this study, the kriging interpolation method is adopted to obtain the minimum weight satisfying the strength constraint and durability criteria. The optimum results determined from the in-house program are compared with those of ANSYS WORKBENCH. The durability assessment is obtained by a index of fatigue durability and trial & error method, MSC. Fatigue program.

민감도 해석을 이용한 로우어 컨트롤 암의 구조 최적설계 (Structure Optimization for a Lower Control Arm Using Sensitivity Analysis)

  • 송병철;조영직;김주형;이권희;박영철
    • 한국기계가공학회지
    • /
    • 제7권1호
    • /
    • pp.17-21
    • /
    • 2008
  • Recently developed automotive components are of lightweight nature, providing automobiles with a high fuel efficiency and performance. In response to those trends of car developments, this study proposes a structural optimization method for the lower control ann. Lightweight design of lower control am can be achieved through two approaches: design and material technology. In this research, the former includes optimization technology, and the latter the technologies for selecting aluminum as a steel-substitute material. In this research, the design of experiments(DOE) built in ANSYS WORKBENCH are utilized to determine the optimum shape of a Lower Control Arm. And optimum design is compared first model and reduced design variable model that considered sensitivity using orthogonal array.

  • PDF

경량화에 대한 안전성을 고려한 로우컨트롤암의 다목적 최적설계 (Multi-objective Optimization of Lower Control Arm Considering the Stability for Weight Reduction)

  • 이동화;박영철;허선철
    • 한국자동차공학회논문집
    • /
    • 제11권4호
    • /
    • pp.94-101
    • /
    • 2003
  • Recently, miniaturization and weight reduction is getting more attention due to various benefits in automotive components design. It is a trend that the design of experiment(DOE) and statical design method are frequently used for optimization. In this research, the safety of lower control arm is evaluated according to its material change form S45C to A16061 for the reduction of arm's weight. The variance analysis on the basis of structure analysis and DOE is applied to the lower control m. We have proposed a statistical design model to evaluate the effect of structural modification by performing the practical multi-objective optimization considering mass, stress and deflection.

Macpherson형 현가시스템의 새로운 모델링 (New Modeling of a Suspens~on System of Macpherson Type)

  • 홍금식;전동섭;유완석;최재원
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1995년도 추계학술대회 논문집
    • /
    • pp.509-512
    • /
    • 1995
  • A new modeling incorporating the role of control arm is proposed for the Macpherson type suspension system. Vertical displacement of the sprung mass and angular displacement of the control arm are selected as main control variables in the new modeling. With the same values of suspension vehicle parameters the conventional modeling and the new modeling are compared in terms of open loop characteristics.

  • PDF