• Transactions of the Korean Society of Mechanical Engineers A
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• v.37 no.5
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• pp.707-713
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• 2013

Coupling bolts have replaced conventional fitted bolts in applications where the operator's safety during assembly/disassembly is of concern or where the cost of process interruption is significant. Coupling bolts have been installed on rotating flange couplings in a wide range of marine and power applications worldwide. Their use has been approved by all leading international and national classification societies and regulatory bodies. A coupling bolt is a hydraulically tensioned fitted bolt that creates a stable and rigid link between coupling flanges and simplifies assembly and disassembly. We measure the bolt dimensions for reverse engineering and study the standard of assembly-load using a mechanical formula in order to localize a coupling bolt for a shaft in a power plant. We experimentally obtain the friction coefficient and confirm the condition of bolt sets through structure analysis. We show the variation of contact pressure for the shape parameter in order to consider the result when redesigning a bolt.

• Proceedings of the Korean Society of Marine Engineers Conference
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• 2006.06a
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• pp.9-10
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• 2006

본 논문은 기존 Reamer Bolt 사용시 발생하는 여러 가지 문제점를 해결하고 고가의 수입품을 대체하기 위한 유압식 커플링 볼트의 국산화를 소개하였다.

• Journal of Korean Society of Steel Construction
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• v.23 no.5
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• pp.629-636
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• 2011

This paper describes the smart structural system that uses smart materials for real-time monitoring and active control of bolted joints in steel structures. The impedance-based structural health monitoring (SHM) techniques, which utilize the electro-mechanical coupling property of piezoelectric materials, was used to detect loose bolts in bolted joints. By monitoring the measured electrical impedance and comparing it with the measured baseline, a bolt loosening damage was detected. The damage was evaluated quantitatively using the damage metrics in conductance signature with respect to the healthy states. When loosening damage was detected in the bolted joint, the external heater actuated the shape memory alloy (SMA) washer. Then the heated SMA washer expanded axially and adjusted the bolt tension to restore the lost torque. An experiment was conducted by integrating the piezoelectric-material-based SHM function and the SMA-based active control function on a bolted joint, after which the performance of thesmart self-healing joint system was investigated.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 2011.04a
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• pp.315-318
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• 2011

본 논문에서는 구조물 연결부의 실시간 손상 검색을 통해 이상이 감지되었을 경우 자가치유까지 가능한 지능형 볼트접합부 시스템에 관한 실험적 연구결과가 제시되었다. 지능형 센서인 PZT센서의 전기-역학적 커플링 특성을 이용한 전기역학적 임피던스 기반의 구조물 건전성 평가 방법이 사용되었다. 전기역학적 임피던스의 측정을 통한 계측값을 베이스라인 값과 비교하는 손상 평가를 통해 구조물 볼트접합부의 볼트풀림 손상을 진단하고, 손상은 손상지수 RMSD를 통하여 정량화되었다. 볼트접합부의 손상이 감지되었을 경우 형상기억합금(SMA) 와셔에 부착되어있는 히팅 필름에 전원을 가함으로써 형상기억합금에 열을 가하고, 가열된 형상기억합금 와셔는 축방향으로 팽창을 함으로써 잃었던 볼트의 토크력을 회복시켜주었다. 실험 결과, 제안된 전기역학적 임피던스 기반의 구조물 건전성 평가기법과 형상기억합금 와셔 기반의 볼트접합부 자가치유 시스템의 성능 평가와 검증이 이루어졌다.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.12 no.5
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• pp.57-66
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• 2013

This study investigates structural and vibration analyses due to the change of bolt Numbers on models 1 and 2 of flange couplings connected with both sides of axis. As maximum equivalent stresses of models 1 and 2 are 122.05 and 102.3 MPa respectively by the basis of bolt, these stresses are within the allowable stress of this model and the safety of bolt design is verified. As maximum equivalent stresses of models 1 and 2 are 196.2 and 196.4 MPa respectively by the basis of body, these stresses are within the allowable stress of this model and the safety of body design is verified. Through natural frequency analysis, maximum displacements of model 1 and 2 are shown at the frequencies of 6565.1 and 6614.9 Hz respectively. Maximum displacements in cases of models 1 and 2 are shown at harmonic frequencies of 7760 and 7840 Hz at real loading conditions. By putting these study results together, the durability of vibration at model 2 with bolt numbers of 8 becomes better than model 1 with bolt numbers of 6. These study results can be effectively utilized with the design on flange coupling by anticipating and investigating prevention and durability against its damage.

• Journal of the Korean Geotechnical Society
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• v.15 no.3
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• pp.161-176
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• 1999

A powerful numerical method that can be used for modeling rock-structure interaction is the Discontinuous Deformation Analysis (D D A) method developed by Shi in 1988. In this method, rock masses are treated as systems of finite and deformable blocks. Large rock mass deformations and block movements are allowed. Although various extensions of the D D A method have been proposed in the literature, the method is not capable of modeling water-block interaction, sequential loading or unloading and rock reinforcement; three features that are needed when modeling surface or underground excavation in fractured rock. This paper presents three new extensions to the D D A method. The extensions consist of hydro-mechanical coupling between rock blocks and steady water flow in fractures, sequential loading or unloading, and rock reinforcement by rockbolts, shotcrete or concrete lining. Examples of application of the D D A method with the new extensions are presented. Simulations of the underground excavation of the \ulcornerUnju Tunnel\ulcorner in Korea were carried out to evaluate the influence of fracture flow, excavation sequence and reinforcement on the tunnel stability. The results of the present study indicate that fracture flow and improper selection of excavation sequence could have a destabilizing effect on the tunnel stability. On the other hand, reinforcement by rockbolts and shotcrete can stabilize the tunnel. It is found that, in general, the D D A program with the three new extensions can now be used as a practical tool in the design of underground structures. In particular, phases of construction (excavation, reinforcement) can now be simulated more realistically.

• Transactions of Materials Processing
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• v.17 no.3
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• pp.189-196
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• 2008

Alloy718 is the nickel-base super alloy well used as gas turbine components under severe operating conditions because of its high strength at high temperature and excellent creep resistance. In this study, a coupling bolt for the gas turbine component is manufactured by hot heading process instead of whole machining in order to improve the mechanical properties. Die shape for the hot heading has been designed by general design rule of hot forging and also optimal process condition has been investigated by finite element method. The initial billet temperature and the punch speed have been determined by $1150^{\circ}C$ and 600mm/s on the basis of finite element analysis, respectively. The coupling bolt has been manufactured by 200ton screw press and evaluated by experiment in order to investigate the mechanical properties. As a result of experiment, the mechanical properties such as hardness, tensile strength and creep behavior have been superior to those manufactured by machining.