• Journal of Korean Society of Steel Construction
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• v.18 no.6
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• pp.717-726
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• 2006

Traditional external post-tensioning method using either steel bars or tendons is commonly used as a retrofitting method for steel composite bridges. However, the method has some disadvantages such as stress concentration at anchorages and inefficient load-carrying capability of live loads. Multi-stepwise prestressing method using thermal expanded coverplate is a newly proposed prestressing method, which was originally developed for prestressing steel structures. A new retrofitting method for steel girder bridges founded on a simple concept of thermal expansion and contraction of cover plate, the method is a hybrid of and combines the advantages of external post-tensioning and thermal prestressing. In this paper, basic concepts of the method are presented and an illustrative experiment is introduced. From actual experimental data, the thermal prestressing effect was substantiated and the FEM approach for its analysis was verified. The retrofitting effects ofa single-span bridge were analyzed and the feasibility of the developed method was examined.

• Journal of Korean Society of Steel Construction
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• v.18 no.6
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• pp.783-792
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• 2006

This study investigates developments in a prestressing method using the thermal-expanded cover-plates that increases the load-carrying capacity of structures by installing it on upper or lower flanges in case that huge flexural stiffness according to the increase in span length or load are required of steel structure, such as rolled H-beam or built-up beam. This method applies multi-stepwise contraction forces generated by the contraction of cover plates as prestressing forces after joining the cover plate applied by multi-stepwise thermal expansion that was applied to induce prestressing to structures. To perform a theoretical investigation of the prestressing force applied to a structure due to the thermal expansion and induce a multi-stepwise prestressing method using multi-stepwise thermal distribution, this study proposes a theoretical heat transfer solution for the multi-stepwise thermal distribution of cover plates and analyzes the effect of a multi-stepwise prestressing method using the multi-stepwise thermal expansion.

• Journal of Korean Society of Steel Construction
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• v.20 no.2
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• pp.247-258
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• 2008

In this study, static loading tests were performed on H-beam specimens to assess the static behavior of H-beam prestressed with multi-stepwise thermal prestressing method (TPSM). The amount of induced thermal prestress and connection type were differentiated among the 400-mm-high and 6,000-mm-long H-beam specimens to evaluate their effect on the behavior of the beams. From the experimental results, it between the H-beam and the cover-plate increased in yielding load by 13~18%, whereas stiffness increased by 27~34%. In case of specimens with both bolting and welding connection, yie lding load increased by 18~29% and stiffness increased by 43~51%. Multi-stepwise initial stress distribution was also observed from the prestressed specimens, verifying the effectiveness of the multi-stepwise TPSM. By application of the multi-stepwise TPSM, a significant increase in yielding load and stiffness can be achieved, hence increasing sectional and prestressing efficiencies.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.11
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• pp.1491-1497
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• 2011

One of the primary concerns in the design of welding devices is how to reduce the distance error between the welding path and the torch, especially when the path has a combination of circular and linear parts. This study investigated a mechanism for reducing the tracking error in the tangent area of a circular and linear path. A portable welding device, called a carriage, has been designed for a specific welding path by considering the distance error deviation. This welding carriage for vertical cover plate welding consists of a rail, a welding torch and the carriage body itself.

• Journal of the Korea institute for structural maintenance and inspection
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• v.13 no.4 s.56
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• pp.159-169
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• 2009

In this study, static loading tests and numerical analyses of the composite beam strengthened by multi-stepwise thermal prestressing method were carried out to evaluate the prestressing effect of the thermal prestressing prestress and the sectional effect of the installed cover-plate on the increase in the load-carrying capacity of composit beam. From this study, the strengthening method using multi-stepwise thermal prestressing method (TPSM) can be applied to reduce the deflection of the composite beam as well as to strengthening the composite beam by inducing the prestress in case of the occurrence in the large deflection by the insufficiency of the section properties of the composite beam. because of the expectation of the increase in the yield load and the sectional properties of the composite beam.

• Journal of the Korea institute for structural maintenance and inspection
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• v.11 no.5
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• pp.181-188
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• 2007

This research presents two methods to prevent local buckling from circular tube brace and then verify their performance capacity through a cyclic loading test. As control methods on local buckling, one is to restrict local buckling as attaching cover plate at range of buckling. And the another is to exclude danger of buckling as inserting contraction device with rod and spring at the center of brace. The purpose of this research is to develop structural device for restriction of local buckling or for exclusion of its. And we investigate appliance of suggested methods through an experiment. We also estimate the improvement of performance capacity in a quantitative respect.

• Composites Research
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• v.30 no.1
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• pp.65-70
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• 2017

Carbon fiber reinforced composites have light weight and high mechanical properties. These materials are only applicable in limited shape structure cause by complex curing process and low drapability. To solve this problem, Long Fiber Prepreg Sheet (LFPS) has been proposed. In this research, electric device cover plate was selected and designed by using LFPS. Before the design process, we analyzed the target structure to which the rib structures were applied. And 8-inch tablet PC product was selected. For FE analysis, simple loading and boundary conditions were applied. Stiffness of rib structure was investigated according to the rib pattern and shape changes. Rib pattern and shape were selected based on fixed volume condition analysis results. And uneven rib width model was selected for the best case whose deflection was reduced 6~10% than uniform rib model.

• Journal of Korean Society of Steel Construction
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• v.19 no.5
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• pp.527-537
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• 2007

The main girders and cross-beams of an H-beam bridge consisted of factory-made H-beams, providing better conditions for quality control. Also, on-site fabrication works can be minimized and most of the stiffeners can be omitted, enabling simple and economic construction. In this study, the effect of the Multi-Stepwise TPSM (M-TPSM) on improving the maximum span length and section efficiency is analyzed. Compared to a 30-m-long, five-girder conventional plate girder bridge, structural analysis results showed that 50.7~55.1% of the girder height and 24.1~26.2% of the self-weight may be reduced by the application of M-TPSM to a five-girder H-beam bridge constructed with H-$900{\times}300$beams. In case of conventional H-beam bridges without M-TPSM, it was found that seven girders are required for a similar level of load-carrying capacity. Therefore, it is concluded that by the application of the M-TPSM, the H-beam bridge would become one of most cost-competitive options for short- and medium-span bridges.

• Journal of the Korean Society for Precision Engineering
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• v.26 no.8
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• pp.47-54
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• 2009

In this study, a simple and effective method was proposed to minimize electrolytic corrosion on the workpiece during ED-drilling using water as a working fluid. The adhesion of a cover plate onto the surface of the workpiece was greatly effective for suppressing electrolytic corrosion during ED-drilling. The experiment revealed that the adhesion of the cover plate prevented corrosion without causing significant changes in machining characteristics. Using the machining method proposed in this paper, electrolytic-corrosion-free holes can be machined without change in the machinery system. By using corrosion-free hole as a start hole for wire EDM, a lead frame die with high quality was fabricated successfully.

• Journal of the Korea institute for structural maintenance and inspection
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• v.12 no.1
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• pp.91-100
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• 2008

Multi-stepwise Thermal Prestressing Method(TPSM) is a newly proposed prestressing method, which is combined the external prestressing method and the external bonding method. Multi-stepwise thermal prestressing force is induced by cooling process of cover-plate in the multi-stepwise temperature distribution after the cover-plate being bolted to the girder. In this study, the heating capacity test of the developed heating system for applying the multi-stepwise TPSM effectively and multi-stepwise TPSM inducing test of H-beam is performed. Also, a field test of the rhamen type temporary bridge is carried out to evaluate the effect and application of the multi-stepwise TPSM. Truck load was loaded and compared with the structure analysis results.