• Title/Summary/Keyword: 캠 설계

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Optimum Cam Profile Design and Experimental Verification on an OHC Type Cam-valve System (OHC형 캠-밸브 기구의 최적 캠 형상설계 및 실험적 검증)

  • 김성훈;김원경;박윤식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.11
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    • pp.2049-2058
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    • 1992
  • In this work, a 6 degree of freedom lumped mass model is constructed for an OHC-type cam valve train analysis, and the model is verified experimentally. Using the verified model, an optimum cam profile is designed to minimize the maximum contact force between cam and follower under the constraints such as cam lift and cam event angle. The designed cam was carefully machined and tested experimentally. As operating the designed cam shaft on the test rig, the valve motion was precisely measured with laser displacement meter and the contact force was indirectly monitored by measuring strain at a certain point of the finger follower. Judging from the model simulation and experiment results, the maximum contact force can be reduced as much as more than 16.7 percent under maintaining the original valve flow area by adopting the optimum cam profile.

A CAD/CAM System for Plate Cams with Three CNC Interpolation Methods (세가지 보간방법을 이용한 평판 캠의 CAD/CAM 시스템)

  • 김찬봉;양민양
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.3
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    • pp.869-879
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    • 1991
  • 본 연구에서는 여러가지 평판 캠 기구에 대하여 효율적이며 정밀한 설계 및 가공을 할 수 있도록 CAD/CAM 소프트웨어를 개발하는데 목적이 있다. 즉, 주어진 캠 곡선과 캠 기구의 구성조건을 바탕으로 포락선 이론에 의하여 캠 형상을 구하고, 원하 는 가공 방법을 선정하여 황삭가공과 정삭가공에 대한 NC 파트프로그램을 얻는 기능들 을 하나의 통합된 CAD/CAM 소프트웨어로 구성하여 생산성과 효율성 및 정밀성 향상에 기여하고자 한다.

Design of Cam Contour for Constant Hangers (등하중지지대의 캠 윤곽 설계)

  • Lee, Gun-Myung;Park, Mun-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.6
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    • pp.669-675
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    • 2011
  • A constant hanger is a device for supporting pipes in plants. It supplies a constant force to a supporting pipe even if the pipe moves because of thermal expansion. In this paper, we propose a method for designing the contour of a cam for a constant hanger. It has been shown that the contour of a cam must satisfy the geometrical relation of the cam, the force balance equation for the load tube, the relation between the side spring compression and the cam rotation angle, and the moment balance equation for the cam. A calculation procedure to solve these equations simultaneously is proposed, and a constant hanger is designed successfully.

A Multi-Polynomial Synthesis Method for DRRD Cam Profile Optimizations and Effects of Shape Factors on the Cam Lobe Area (DRRD 캠 형상 최적 설계를 위한 다항식 합성법과 캠 로우브 면적에 미치는 형상 계수들의 영향)

  • 김도중;박성태
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.4
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    • pp.59-71
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    • 1994
  • A multi-polynomial method is proposed to synthesize DRRD cam profiles. A cam lift duration s divided into 10 sections, each of them is expressed by a polynomial equation. 12 design variables are extracted from the cam profile displacement, velocity, and acceleration curves. Because all the design variables have physical meanings which are familiar to most cam designers, it is easy to imagine a profile shape from the design variables. The design envelope of the method is wide enough to be used in DRRD automotive cam designs. Polydyne cams, widely used in automotive engines, are included into the envelope. Unlike Polydyne cams, the method provides capability of wide velocity factor variations, which gives much flexibility in flat-faced tappet design. Area factor of profiles designed by the method can be increased 5-10% compared to those of Polydyne cams without increasing acceleration factor. The method is especially useful for cam profile optimizations.

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Development of Program for Designing Barrel Cam of Machine Making Paper Cups (종이컵 성형기용 배럴 캠 설계 프로그램 개발)

  • Kim, Wook-Hyeon;Park, Tae-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.4
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    • pp.433-438
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    • 2011
  • A machine that makes paper cups has many parts, including a barrel cam, an index, and a turret. When the barrel cam, which is the main operating part of the machine, rotates, it pushes the roller fixed on the index, and paper cups are formed as the turret connected to the index rotates. Therefore, the performance of the machine is affected by the barrel cam. In this study, the program for designing barrel cam, which creates the profile of the cam is developed using MATLAB. This profile is used to develop a 3D CAD model by using a 3D CAD program. Dynamic models containing the barrel cam are created on the basis of the profile and 3D laser scan of the barrel cam. Further, the rotation angle of the index in the machine is measured using a high-speed camera. The rotation angles of the dynamics models are compared to verify the effectiveness of the program.

A Study on the Design of Diesel Engine Cam Profile (디젤엔진용 캠의 형상 설계에 관한 연구)

  • Lee, Wan-Ha;Song, Hwa-Seop;Hong, Jun-Hee
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.3
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    • pp.104-110
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    • 2006
  • It is a study on the design of a cam profile for diesel engine SOHC. It is used a reverse engineering method without the usual copy processing. It draws up the contour data from an actual cam and processes by CNC. The profile of the cam is reappeared to be up to operational specifications that are the opening and shutting time, lift, speed and acceleration of the inhalation and escape valves. While the cam operating, the noise and vibration are occurred by the sudden change of speed. The new design of cam profile is suitable fur the valve operations to be smooth. We propose the design method of a cam profile far the reappearance of an actual cam. It is proved to be the propriety about the design of the cam profile through the processing, measurement, and comparison of the cam profile.

A Study on Design and Manufacture of Spatial Cams (입체 캠의 형상 설계와 가공에 관한 연구)

  • 김찬봉;양민양
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.6
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    • pp.1361-1371
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    • 1993
  • The effort of this paper is to develop a methodology of computer aided design and manufacture of spatial cams. The integrated CAD/CAM systems for spatial cams are developed to enable manufacturer to design and machine them readily. The contour of spatial cams can be obtained by applying envelope theory to the cam/follower motion. The mathematical cam contour is evaluated at some increment to generate the numerical data for the CNC programming. Incremental generation of points along a cam contour can be accomplished in consideration with the specified tolerance. The computerized procedure is described in detail with accompanying examples.

Study on the Design of Cam-type Transfer Unit (대형 캠 타입 이송장치의 설계에 관한 연구)

  • 이택민;이동윤;양민양
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.1
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    • pp.31-39
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    • 2004
  • This paper presents design solutions for cam type transfer unit in which feeding, lifting, and clamping motions are generated by cams. In order to achieve faster transfer motion, each designed cam must satisfy the given specifications such as velocity, acceleration, jerk, pressure angle, cam thickness, and torque. To reduce absolute torque magnitude and torque variation, a conjugate cam and a torque reduction cam are used respectively. The conjugate cam eliminates the redundant pre-load by using complementary cam to avoid jumping between a cam and a follower. The torque reduction cam reduces the torque variation by applying opposite torque to a cam shaft. The experimental result shows the reductions of the absolute torque value and torque variation. The improvement of working speed and life span of cam type transfer unit can be expected.

Study on the Design of Cam-type Transfer Unit using Conjugate Cam (복소캠을 이용한 캠 타입 이송장치의 설계)

  • 이택민;이동윤;양민양
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.844-847
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    • 2003
  • This thesis suggests design considerations and solutions for cam type transfer unit in which feed, lift, and clamp motions are occurred by cams. For fast transferring and avoiding cam breakage, each designed cam must satisfy the given specifications such like velocity, acceleration, jerk, pressure angle, ram thickness, and torque. To reduce absolute torque magnitude, conjugate cam is suggested. Conjugate cam eliminates the redundant pre-load by using complementary cam and follower to avoid jumping between them. The result from the prototype shows the reductions of the absolute torque value, and it indicates that conjugate cam could enhance the working speed of cam type transfer unit and extend of the life span of cam type transfer unit.

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