• Title/Summary/Keyword: 캠토크

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Study on the Design of Cam-type Transfer Unit (대형 캠 타입 이송장치의 설계에 관한 연구)

  • 이택민;이동윤;양민양
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.1
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    • pp.31-39
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    • 2004
  • This paper presents design solutions for cam type transfer unit in which feeding, lifting, and clamping motions are generated by cams. In order to achieve faster transfer motion, each designed cam must satisfy the given specifications such as velocity, acceleration, jerk, pressure angle, cam thickness, and torque. To reduce absolute torque magnitude and torque variation, a conjugate cam and a torque reduction cam are used respectively. The conjugate cam eliminates the redundant pre-load by using complementary cam to avoid jumping between a cam and a follower. The torque reduction cam reduces the torque variation by applying opposite torque to a cam shaft. The experimental result shows the reductions of the absolute torque value and torque variation. The improvement of working speed and life span of cam type transfer unit can be expected.

Evaluation of reverse torque value of abutment screws on CAD/CAM custom-made implant abutments (CAD/CAM을 이용한 맞춤형 임플란트 지대주의 나사 풀림 토크 평가)

  • Lee, Chang-Jae;Yang, Sung-Eun;Kim, Seok-Gyu
    • The Journal of Korean Academy of Prosthodontics
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    • v.50 no.2
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    • pp.128-134
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    • 2012
  • Purpose: The purpose of this study was to compare the screw joint stability between the CADCAM custom-made implant abutment and the prefabricated implant abutment by measuring the reverse torque value after cyclic loading. Materials and methods: Twelve screw type implants (Implantium, Dentium Co., Seoul, Korea) were embedded in aluminum cylinder with acrylic resin. The implant specimens were equally divided into 3 groups, and connected to the prefabricated titanium abutments (Implantium, Dentium Co., Seoul, Korea), CADCAM custom-made titanium abutments (Myplant, Raphabio Co., Seoul, Korea) and CADCAM custom-made zirconia abutments (Zirconia Myplant, Raphabio Co., Seoul, Korea). The CAD-CAM milled titanium crown (Raphabio Co., Seoul, Korea) was cemented on each implant abutment by resin cement. Before cyclic loading, each abutment screw was tightened to 30 Ncm and the reverse torque value was measured about 30 minutes later. After the crown specimen was subjected to the sinusoidal cyclic loading (30 to 120 N, 500,000 cycles, 2 Hz), postloading reverse torque value was measured and the reverse torque loss ratio was calculated. Kruskal-Wallis test was used for statistical analysis of the reverse torque loss ratio. Results: The CADCAM custom-made titanium abutments presented higher values in reverse torque loss ratio without statistically significant differences than the prefabricated titanium abutments ($P$>.05). Reverse torque loss ratio of the custom-made zirconia abutments was significantly higher compared to that of the prefabricated titanium abutments ($P$=.014). Conclusion: Within the limitation of the present $in-vitro$ study, it was concluded that there was no significant difference in screw joint stability between the CADCAM custom-made titanium abutments and the prefabricated titanium abutments. On the other hand, the CADCAM custom-made zirconia abutments showed lower screw joint stability than prefabricated titanium abutments.

Analysis of Dry CVT Vehicle with a Torque Cam (토크 캠 장착 건식 CVT 차량의 성능 해석)

  • 김현석;김현수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.4
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    • pp.131-138
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    • 2001
  • In this paper, performance of a dry CVT vehicle with torque cam is investigated. Based on belt transmission mechanism and torque cam actuator characteristics, an algorithm which is able to calculate the speed ratio from given thrust and load torque is suggested and a 3-D map is constructed for the speed ratio-thrust-torque. Using the 3-D map, a steady state characteristic of torque cam and a transient response of a dry CVT vehicle are investigated by simulation. It is found that initial spring compression plays a key role in determining the sliding criteria and the speed ratio velocity.

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Torque Characteristics of Cam/Tappet System (엔진 캠/태핏 시스템의 작동토크 측정과 마찰특성)

  • 여창동;김대은;윤정의
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.5
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    • pp.66-74
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    • 1998
  • The operating torque and tribological characteristics of a cam/tappet system of an I.C. engine have an important effect on the engine efficiency. More power is lost for higher operation torque which is affected by the friction of a cam/tappet system. In this work experimental investigation of the torque behavior of a cam/tappet system was conducted to get tribological characteristics. Specifically, the torque was measured with respect to oil temperature and camshaft speed. The torque decreased with increasing camshaft speed because of decreasing friction coefficient but was hardly affected by the oil temperature. Also, the torque was the largest near the cam nose region.

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Development of an Intake E-CVVT Noise for the Medium-sized Sedan Vehicle (중형 세단 차량의 흡기 전동 CVVT 소음 개발)

  • Lee, Jong Kyu;Lee, Hyung Min;Lee, Hae Seung;Kwon, O Jun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.341-346
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    • 2014
  • Intake E-CVVT noise, generally caused by collision sound of roller and cage clearance at idle and driving condition, is considerable source of annoyance in passenger cars using the gasoline engine. Main source of this noise is the cam torque variation of an intake E-CVVT system, and can be controlled by clearance decrease such as backlash reduction, but which may increase the manufacturing cost. Thus in this paper, most effective solution for low noise intake E-CVVT was achieved through not only reduction of backlash and cam angular acceleration but also improvement of vehicle transfer system, which is optimal configuration through acoustic sensitivity optimization of engine mount support bracket.

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Measurement of the Torque for Driving Cam Shaft in Real Engine Environments (실 엔진 상태 캠 구동 토크 측정)

  • Kang, Seung-Pyo;Kauh, S.Ken;Ha, Kyoung-Pyo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.3 s.258
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    • pp.242-247
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    • 2007
  • Energy savings and environmental protection policies have been the general trend in the engine design. The friction power loss associated with the cam mechanism has become important. But it is difficult to measure the torque of rotating valvetrain in real engine environment because most of conventional torque meters are axial type. The objective of this paper is to develop new equipment which can be installed in a rotating camshaft. It uses strain gages to measure the elastic deformation of torque sensor which replaces the cam sprocket. It includes telemetry to transmit torque data via Bluetooth and induction power system to provide adequate power to rotating torque meter. The developed torque meter has good linearity and thermostability. It was installed in a real engine, and successfully measured the valvetrain torque.

Torque Measurement and Tribological Characteristics of the Cam/Tappet System in an I.C. Engine (엔진 캠/태핏 시스템의 토크 측정과 마찰$cdot$마멸 특성에 관한 연구)

  • 여창동;김대은;윤정의
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.04a
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    • pp.19-24
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    • 1997
  • The operating torque and tribological characteristics of the cam/tappet system in an I.C. engine have an important effect on engine efficiency. In this paper, we measured the torque of cam/tappet system with respect to the oil temperature and camshaft speed to characterize the tribological behavior. Also, accelerated test was performed to analyze the wear characteristics of cam/tappet interface. The torque of the cam/tappet system decreased with respect to camshaft speed and was not significantly affected by the oil temperature. The results of accelerated test showed that the running-in wear occurred during the tests and the center of the tappet was mainly damaged by the rolling and sliding friction.

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A Study for Failure Examples Including with Timing Belt, Camshaft Position Sensor and Ignition Coil Damage of LPG Vehicle Engine (액화석유가스 자동차 엔진의 타이밍벨트, 캠샤프트포지션센서, 점화코일 손상과 관련된 고장사례에 대한 연구)

  • Lee, IL Kwon;Kook, Chang Ho;Ham, Sung Hoon;Kim, Jee Hyun;Lee, Jae Gang;Han, Seung Min;Hwang, Woo Chan;Hwang, Han Sub;Moon, Hak Hoon;Lee, Jeong Ho
    • Journal of the Korean Institute of Gas
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    • v.26 no.3
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    • pp.54-59
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    • 2022
  • This paper is a purpose to study and analyze the failure examples for timing belt, camshaft position sensor and ignition coil of LPG automotive engine. The first example, whe the service man install the front case bracket of engine, he excessively tightened up a 12mm bolt for being fixed of brackct. As a results, the bolt was separated from joint part so that it was put in between the crankshaft sprocket. Therefore the belt was broken off because of interference between timing belt and sprocket tooth. The second example, it verified the disharmony phenenomen of engine that the gap of the camshaft position sensor and camshaft senseing point assembled on cylinder head part was small more than iregular value so that the it was generated senseing damage phenomenon by pulse signal misconduct. The third example, it was found the engine disharmony phenomenon that the fire in the ignition coil was leaked by inner damage of Number 2 ignition coil.Therefore, the the manager of a car throughtly have to inspect not in order to arise the failure symptoms.

Feasibility of Backfire Control and Engine Performance with Different Valve Overlap Period of Hydrogen-Fueled Engine with External Mixture (흡기관 분사식 수소기관의 밸브오버랩 기간 변화에 따른 기관성능과 역화억제 가능성)

  • Huynh, Thanh Cong;Kang, J.K.;Noh, K.C.;Lee, J.T.;Lee, J.H.
    • Journal of Hydrogen and New Energy
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    • v.18 no.1
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    • pp.67-74
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    • 2007
  • 고효율의 실현이 가능한 흡기관 분사식 수소기관의 역화 억제 가능성을 파악하고자 밸브 오버랩 기간의 변화에 따른 제반 기관성능과 역화가 발생되는 역화한계 당량비를 실험적으로 해석하였다. 실험에는 기계식 연속 가변밸브 타이밍 시스템이 부착된 연구용 수소기관을 사용하였다. 밸브 오버랩기간은 배기밸브 개폐시기를 고정하고 흡기밸브 캠의 위상각을 조절하여 변화시켰다. 해석결과 밸브 오버랩 기간의 감소에 따른 제반기관성능은 통상의 기관과 유사하지만 역화한계 당량비가 확장되어 초기 단계이지만 수소기관의 역화발생에 밸브오버랩 기간이 관여하는 것이 보였다. 기관 회전수 1600 rpm, WOT의 실험 조건에서 밸브 오버랩 기간을 $20^{\circ}CA$에서 $0^{\circ}CA$로 감소시킨 경우 역화한계당량비는 약 45% 정도 확장되고 정미 토크는 16% 감소했다.

Design by improvement of main parts of garlic planter (7조식 직립마늘파종기 배종율 개선 설계 및 제작)

  • Lee, Choong Ho;Ha, Jong Woo;Jang, Ji Un;Lee, In Beom;Kim, Hyun Gyung
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.86-86
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    • 2017
  • 마늘파종기는 파종기구동부와 파종후 파종홀의 복토역할을 하는 파종기롤러, 지면과의 마찰을 통해 바퀴의 회전토크가 발생하며 발생된 토크는 파종기 내부 동력으로 전달되어 전체 파종시스템(배종, 호퍼캠, 파종부)을 동작 시키는 기능을 수행하는 파종바퀴, 마늘종구를 한알씩 집어올려 중간이송컵으로 이송하는 자세교정컵이 포함된 배종부와 자세교정컵에서 낙하된 마늘종구를 땅속으로 파종하는 파종장치로 구성된다. 배종율 95%, 2립 배종률 5% 성능을 확보할 수 있는 기술이 개발될 경우 세계적으로도 독보적인 기술 우위를 확보할 수 있다. 이와 같은 기본적인 기능을 구현할 수 있는 컨셉모델에 대한 설계를 수행하여 시제품개발 전 기구해석과 구조해석 등을 위한 기본설계를 수행하였다. 배종율 95% 이상을 확보하기 위해서는 기존의 현장경험의 의한 설계 방식으로는 한계가 있기 때문에 시뮬레이션 및 분석 개발이 필요한데, 프레임은 고정밀 마늘종구 배종부 장착을 위한 기본 구조물로써 작동시 동력을 얻기 위한 바퀴와 연계가 되도록 설계되었으며, 호퍼는 배종 수행을 위해 마늘을 저장해 두는 통으로써 배종부와 연결된다. 배종부의 배종판이 회전함에 따라서 배종판의 홈이 호퍼 내로 들어갔다 나오면서 마늘을 집게되며, 동력 전달부는 배종판을 회전시켜주고, 회전 속도 조절을 가능하게 한다. 파종부는 배종부에서 중간컵을 통해 하나씩 공급해준 마늘을 땅에 심는 부분으로서. 프레임의 바퀴 회전과 연동되어 회전하고 설계하였다. 배종판에서 중간컵으로 이송된 마늘을 파종부의 파종컵에 받아 회전하면서 땅속에 파종컵이 묻히면 파종컵이 열리면서 땅속에 마늘을 심는 원리이다. 조간조정은 7조식의 경우 초기설치시 고정되도록 설계되었으며 농촌진흥청 기계화 표준재배안에 따라 의성마늘 기준 $14{\times}14cm$(조간${\times}$주간)를 기준으로 개발하였다. 조간조정은 기계가 설치되면 조정하기 어려우므로 14cm로 설계하였으며, 주간조정은 원형배종장치의 구동기어부의 속도비로 간격을 조정할 수 있도록 기어장치를 설계하였다. 주간조정은 13에서 18cm의 범위에서 작동하도록 설계되었으며, 필요에 따라 간격조절이 가능함. 마늘은 그 크기가 다르고, 형상도 다르기 때문에 종자에 따른 개별적인 파종기술들이 개발되어야하기 때문에 개발 기간이 오래 걸리고, 수익에 비하여 개발비가 과다하게 요구되는 실정인데 축적된 시뮬레이션 툴을 이용한 파종기 분석 기술을 확보할 경우 다른 파종기의 연구 개발에도 크게 도움이 될 것으로 기대되며, 생육측정 실험과 동역학 해석 툴 RecurDyn을 통해 파종기의 기구학적 분석을 통한 설계반영 인자를 도출할 계획이다.

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