• Title/Summary/Keyword: 치형창성

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전위기어의 성능 및 강도설계

  • 박재춘
    • Journal of the KSME
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    • v.25 no.1
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    • pp.9-22
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    • 1985
  • 재래의 표준기어방식으로는 여러 가지의 취약점이 있는데, 이러한 결점은 치형을 다시 교 정(correction)하는 전위기어방식으로 설계하여 성능이 개선되고 해결될 수 있다. Corrected tooth의 창성은 공구를 전위하여 절삭하므로 이루어지고, 이 방식은 치형곡선의 곡률반지름을 증가시키며, 미끄럼률을 감소시켜서 강도를 증가시키도록 설계할 수 있다. 본 해설에서는 전위 기어 영역에서 기어의 성능개선과 복잡한 강도의 설계방법등을 최근경향에 부합시키고 통일된 형식의 체계로 기어설계를 쉽게 발전시킬 수 있도록 시도한 것이다.

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A Study on Composite Tooth Profile Generation of Involute and Circular Are (인벌류우트 - 圓孤 合成齒形의 創成 에 대한 硏究)

  • 최상동;변준형;윤갑영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.5
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    • pp.572-578
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    • 1985
  • A composite gear with involute-circular are tooth profile and a tooth profile of the rack to cut this gear are theoretictically obtained. The composite gear has involute tooth profile in the vicinity of pitch point and has circular arc tooth profiles at addendum adn dedendum. The contact ratio(M$_{c}$), chordal tooth thickness (chordal tip tooth thickness S$_{t}$, chordal root tooth thickness S$_{t}$) of the composite gear are compared with those of involute gear. When module, number of teeth and pressure angle eqaul, S$_{t}$ of composite gear is much larger than that of involute gear. Under the same conditions, S/sib t/ and M$_{c}$ of composite gear become smaller than those of involute gear.lute gear.

A Study on Tooth Profile Error in Internal Gear Shaping (내치차 절삭시의 치형오차에 관한 연구)

  • 박천경;최영석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.1
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    • pp.154-162
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    • 1991
  • In this study, the simulation program is developed where the tooth profile error in internal gear shaping is calculated considering several factors which affect it. This factors are the circular feed of the pinion cutter, the interference by the geometric conditions of the cutter and the internal gear, the deviation from the theoretical involute profile of the cutter and the eccentricity of the cutter and the internal gear. With this program, the effects are investigated which the geometric conditions and the cutting conditions in internal gear shaping have on the tooth profile error of the internal gear. The condition for the minimization of it is derived and then the results of simulation are adequately verified by measurements of internal gears cut by a pinion cutter.

Mechanical characteristics of involute-circular arc composite tooth profile (인벌류우트-圓弧 合成齒形의 諸特性)

  • 변준형;최상훈;윤갑영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.6
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    • pp.870-875
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    • 1986
  • In this study, full-rounded tip curve of rack and its mating fillet curve of pinion in Involute-circular arc composite tooth profile are derived. Mechanical characteristics are calculated analytically, i.e., Specific sliding, Nominal bending stress at working root circle and the Contact factor of the arc of contact in circular arc part to the arc of double contact. These characteristics compared with standard involute tooth profile are improved in circular arc part of composite tooth profile. To obtain more efficient composite tooth profile, we studied these characteristics with regard to the changes of unwound angle and radius of circualr arc. And a design method of composite tooth profile is suggested. Composite tooth profile are compared with standard involute tooth profile.

Optimal Design of Rotor Profile of Internal Gear Pump for Noise Reduction (내접형 기어펌프용 로터의 소음저감을 위한 치형 최적설계)

  • Bae, Jun Ho;Bae, Won Byong;Joo, Ung Tak;Kim, Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.3
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    • pp.295-302
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    • 2014
  • An internal gear pump is required to improve the flow rate and noise. Furthermore, such pumps are durable and small in size. In this study, equations of the rotor shape with multiple profiles (ellipse 1-involute-ellipse 2) were derived, and relevant performance parameters (pressure angle, irregularity, and specific sliding) of the internal gear pump to noise were predicted and compared. Rotor profiles and performance parameters were obtained by a prediction algorithm for theoretical analysis, and the effects between the design parameters and the performance parameters were analyzed. Based on the analysis results of the effects, an optimal design of the rotor profile was proposed, and a noise test of the prototype was performed to evaluate the reliability of the design.

A Stress Analysis on the Involute-Circular Arc Composite Tooth Profile Gear (인벌류우트-圓弧 合成齒形기어의 應力解析)

  • 탁계래;최상훈;윤갑영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.2
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    • pp.198-204
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    • 1987
  • In a new involute-circular arc tooth profile which is composed of an involute curve in the vicinity of pitch point, a circular arc in the addendum part, and a curve in the dedendum part which is generated by the circular arc profile of mating gear tooth profile, the tooth contact stress is calculated analytically and the root fillet stress is calculated by the finite element analysis. The root fillet stress and the Hertzian contact stress of composite tooth profile gear are decreased with increasing the pressure angle and with decreasing the radius of circular arc and unwound angle. Compared with the standard involute gear, the root fillet stress is decreased by 2-15% and the Hertizian contact stress is decreased by 6-24%.

A Study on The Tooth Creating Algorithms of The Cycloid Curve Gear and The Third Polynomial Curve Gear (사이클로이드 곡선 및 3차 다항식 곡선기어의 치형 설계에 관한 연구)

  • 최종근;윤경태
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.3
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    • pp.80-85
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    • 2002
  • The free curve gear is a non-circular gear without any relating center, which can perform free curve motion for complicated mechanisms, and minimize the work area. In this study, an algorithms for tooth profile generation of free curve involute gear is developed. The algorithm uses the involute gear creating principle in which a gear can be generated by rolling with another standard involute one. Cycloid me and third polynomial curve gears were designed and verified by computer graphics. These gears are manufactured in the wire-cut EDM and examined in engagement with a standard spur gear. The results showed that the proposed algorithm is successful to design and to manufacture the free curve gear with concave and convex profiles.

A Study of Algorithm on the Freefrom Curve Gear (자유곡선 기어의 창성 알고리즘에 관한 연구)

  • 최종근
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.5
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    • pp.96-101
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    • 1999
  • This study suggests an algorithm for tooth profile generation of free from curve involute gear, a special gear of which the pitch line is a free curve instead of a circular one. For the first, a methodology for calculation of the tooth curve is developed and formulated Then the formulated algorithm, is programmed for manufacturing and verified by computer graphics. Next the calculated results as changed in to NC codes to apply to wire electric discharge machine(WEDM). Finally, the machined gear is examined in engagement with a standard involute gear.

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Design of Gerotor with Pin-tooth Inner Rotor (핀치형 내부로터의 제로터 설계)

  • Lee, Sung-chul
    • Tribology and Lubricants
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    • v.36 no.2
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    • pp.64-67
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    • 2020
  • In the conventional gerotor design, the circular arc tooth of the outer rotor is first introduced, and then the inner rotor profile is generated by simulating the outer rotor motion while the inner rotor is fixed. The profile generation of tooth meshing exhibits relativity; therefore, the outer rotor profile can be generated by the movement of the inner rotor. In this study, we propose the design of a gerotor with a pin-tooth inner rotor. First, the pin-tooth inner rotor is devised, and then the outer rotor profile is generated. The profile of the inner rotor is simply composed of equally arranged pins along a circle. The root of the inner rotor is designed as a conjugated arc of two pins. The trajectory of the pin center is obtained by the inner rotor operation, and then the outer rotor profile is determined as a parallel curve of the trajectory. In this gerotor design, the inner rotor has a simple configuration, and contact occurs between the pin parts of the inner rotor and the whole profile of the outer rotor. This affects the material selection and machining process. The pin tooth can be used to design the outer and inner rotors, enabling a double gerotor mechanism corresponding to a planetary gear system.