• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.31 no.7
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• pp.112-117
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• 2003

The brazing of copper alloys and duplex stainless steels is an indispensable manufacturing technology for thrust chambers with regenerative cooling. For setting up the optimized brazing conditions, C18200 copper alloy plate with machined cooling channels and S31803 stainless steel plate are brazed with AMS4764 filler metals of which thickness is 50${\mu}m$ and 80${\mu}m$ They are tested by X-ray radiography, strength/leakage and fracture tests, and fracture surface inspection. The results obtained by the suggested conditions are that the specimen brazed with filler metal thickness of 50${\mu}m$ has good strength properties and brazed zone. However, the specimen with filler metal thickness of 80${\mu}m$ has the brazed zone with cooling channel obstruction and enlargement.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.34 no.7
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• pp.703-714
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• 2010

This paper describes the design optimization of a rotating rectangular channel with staggered arrays of pin-fins by Kriging metamodeling technique. Two non-dimensional variables, the ratio of the height to the diameter of the pin-fins and the ratio of the spacing between the pin-fins to the diameter of the pin-fins are chosen as the design variables. The objective function that is a linear combination of heat transfer and friction loss related terms with a weighting factor is selected for the optimization. To construct the Kriging model, objective function values at 20 training points generated by Latin hypercube sampling are evaluated by a three-dimensional Reynolds-averaged Navier-Stokes (RANS) analysis method with the SST turbulence model. The Kriging model predicts the objective function value that agrees well with the value calculated by the RANS analysis at the optimum point. The objective function is reduced by 11% by the optimization of the channel.

• Journal of the Korean Society of Propulsion Engineers
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• v.26 no.2
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• pp.72-78
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• 2022

A vacuum brazed cooling passage for an aircraft engine controller was designed. In order to predict the total pressure loss, which is the main design factor of the cooling passage, theoretical and numerical methods for the major loss and the minor loss considering the overall shape of the cooling passage are presented. This design and evaluation method can predict the pressure loss of the complex cooling passage shape for various flow conditions at the initial design step.

• The KSFM Journal of Fluid Machinery
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• v.14 no.1
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• pp.66-76
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• 2011

The heat transfer and pressure loss characteristics of a rotating two-pass channel with a guide vane in the turning region have been studied using three-dimensional Reynolds-averaged Navier-Stokes (RANS) analysis, and the shape of the guide vane has been optimized using surrogate modeling optimization technique. For the optimization, thickness, location and angle of the guide vanes have been selected as design variables. The objective function has been defined as a linear combination of the heat transfer and the friction loss related terms with a weighting factor. Latin hypercube sampling has been applied to determine the design points as design of experiments. A weighted-average surrogate model, PBA has been used as the surrogate model. The guide vane in the turning region does not influence the heat transfer in the first passage upstream of the turning region, but enhances largely the heat transfer in the turning region and the second passage. In an example of the optimization, the objective function has been increased by 13.6%.

• Proceedings of the Korean Vacuum Society Conference
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• 2012.02a
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• pp.221-221
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• 2012

최근 진공 산업은 반도체 산업의 급속한 발전과 더불어 진공 산업이 핵심기술로 부각되고 있으며, 진공 산업의 발전이 고부가가치를 창출하는 산업으로 발전하고 있는 추세이다. 이에 (유)우성진공 기술연구소에서는 국내에서 개발이 전무한 소형급 600l/min. 급의 배기속도를 가지는 공랭식 건식진공펌프 개발과 더불어 중소기업 혁신기술 개발사업의 성공적인 수행으로 인해 상용화 단계에 있다. 본 연구에서는 소형(600l/min. 급) 공랭식 건식진공펌프에 개발 과정 및 성능에 대해 소개하고자 한다. 우선, 여타 건식진공펌프와는 달리 냉각방식이 수냉식이 아니라 공랭식 이라는 점에서 에너지 절감 및 설치 공간 제약이 없으며, 유지 비용을 절감할 수 있는 장점을 가지며, 국내에서는 소형급의 건식진공펌프가 없는 관계로 시장성을 높게 평가하고 있다. 소형급 공랭식 건신진공펌프의 냉각효율을 고려하여 하우징을 알루미늄 합금으로 제작을 하였으며, 냉각핀을 적절하게 배치하여 압축열을 효과적으로 방출하기 위한 구조가 될 수 있도록 설계하였고, 냉각팬에 의한 공랭효과를 극대화하기 위해 펌프 스킨을 사용하여 공기 유로를 형성토록 하였다. 또한, 루츠의 형상 및 각 단의 압축효율을 고려한 최적의 로터를 설계하기 위해 Involute Curve를 이용한 3-Lobe형 로터를 설계하였으며, 로터와 로터간의 Clearance를 유지 할 수 있도록 설계하였다. 향후 최적화된 로터 설계기술과 이형재질(알루미늄과 주철)간 열팽창이 고려된 적절한 clearance 유지기술을 적용하여 안정적인 배기속도 600l/min.와 도달진공도 0.005 torr를 가지는 소형 공랭식 건식드라이펌프를 상용화 하고자 한다. 또한 성공적인 과제 종료 및 기술 개발에 따라 건식진공펌프 시장에 신기술 개발 확산에 따른 기업들 간의 기술 경쟁력 촉진을 통한 국가 기술력 향상을 기대해 볼 수 있다.

• The KSFM Journal of Fluid Machinery
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• v.13 no.6
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• pp.42-50
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• 2010

The present analysis deals with a numerical procedure for optimizing the shape of elliptical dimples in a cooling channel. The three-dimensional Reynolds-averaged Navier-Stokes (RANS) analysis is employed in conjunction with the SST model for predictions of the turbulent flow and the heat transfer. Three non-dimensional geometric design variables, such as the ellipse dimple diameter ratio, ratio of the dimple depth to the average diameter, and ratio of the distance between dimples to the pitch are considered in the optimization. Twenty-one experimental points within design space are selected by Latin Hypercube Sampling. Each objective function values at these points are evaluated by RANS analysis and producing optimal point using surrogate model. The linear combination of heat transfer coefficient and friction loss related terms with a weighting factor is defined as the objective function. The results show that the optimized elliptical dimple shape improves considerably the heat transfer performance than the circular dimple shape.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.10
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• pp.8-14
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• 2017

Improvements in the standard of living and lifestyle have led to increased sales of frozen milk products, such as soft ice cream or slush. These frozen milk products are commonly made in a small refrigeration machine. In a soft ice cream machine, the freezer is composed of a concentric cylinder, where the refrigerant flows in the annul us and the ice cream is made in the cylinder by a rotating scraper. In this study, an optimization and performance evaluation were conducted on a soft ice cream machine having a freezer volume of 2.8 liters. The optimization was focused on the scraper rotation speed and the refrigerant path of the freezer. The measurements included the temperature, pressure and consumed power. At the optimized speed of 124 rpm, ice cream was produced in 6 minutes and 2 seconds, and the COP was 0.90. Through a flow visualization study using air-water, the refrigerant path was improved. The improved design reduced the ice cream making time significantly. The present results may be used for the optimization of other refrigeration cycles, including those of frozen food products.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.6
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• pp.36-42
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• 2020

Nowadays, the touch screen panel (TSP) cover glass for mobile smart devices is being developed with a curved glass shape due to different design requirements. Because the sizes of mobile smart devices continue to increase, there has also been a great increase in the demand for large-area curved glass greater than 20 inches. In this study, heat and fluid flow analysis using CFD was performed to optimize the heating surface temperature distribution of the large curved glass formation system. Five cooling water flow paths in the cooling block were designed and analyzed for each case. A function that can quantitatively calculate the temperature uniformity of the heating surface was proposed and these values were obtained for the five models. The temperature distributions of the heating surface and the energy consumption of the heating system were also compared and comprehensively analyzed. Based on the analysis results of the five different cooling channel path models, the optimal path design could be presented.

• Proceedings of the KAIS Fall Conference
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• 2012.05b
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• pp.759-761
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• 2012

초음파는 정보 측정분야와 에너지를 이용한 용접 및 가동 등에서 널리 사용되고 있으며 최근에는 이 종금속 접합방법에 있어 초음파 에너지를 이용한 용접이 사용되고 있다. 진공유리 최종공정인 배기공정에 있어 연납과 유리의 접합에 초음파 에너지를 사용하고 있는데 초음파 접합기 하단부의 O링이 열에 의해 변형이 되어 기밀이 유지되지 않게 된다. 본 연구에서는 혼 하단부와 O링의 온도를 최적으로 유지하기 위해 냉각유로를 설치하여 O링의 온도에 미치는 영향에 대해 고찰하였다.

• The KSFM Journal of Fluid Machinery
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• v.13 no.5
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• pp.43-53
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• 2010

This study investigates a design optimization of a rotating two-pass rectangular cooling channel with staggered arrays of pin-fins. The radial basis neural network method is used as an optimization technique with Reynolds-averaged Navier-Stokes analysis of fluid flow and heat transfer with shear stress transport turbulent model. The ratio of the diameter to height of the pin-fins and the ratio of the streamwise spacing between the pin-fins to height of the pin-fin are selected as design variables. The optimization problem has been defined as a minimization of the objective function, which is defined as a linear combination of heat transfer related term and friction loss related term with a weighting factor. Results are presented for streamlines, velocity vector fields, and contours of Nusselt numbers, friction coefficients, and turbulent kinetic energy. These results show how fluid flow in a two-pass square cooling channel evolves a converted secondary flows due to Coriolis force, staggered arrays of pin-fins, and a $180^{\circ}$ turn region. These results describe how the fluid flow affects surface heat transfer. The Coriolis force induces heat transfer discrepancy between leading and trailing surfaces, having higher Nusselt number on the leading surface in the second pass while having lower Nusselt number on the trailing surface. Dean vortices generated in $180^{\circ}$ turn region augment heat transfer in the turning region and in the upstream region of the second pass. As the result of optimization, in comparison with the reference geometry, thermal performance of the optimum geometry shows the improvement by 30.5%. Through the optimization, the diameter of pin-fin increased by 14.9% and the streamwise distance between pin-fins increased by 32.1%. And, the value of objective function decreased by 18.1%.