• Transactions of the Korean Society of Mechanical Engineers
• /
• v.10 no.4
• /
• pp.463-470
• /
• 1986

본 연구에서는 절삭공정 중 발생하는 공구의 접촉이탈 현상에 의하여 공작 물의 절삭된 표면중에 한회전 및 그 이전 회전에 절삭된 절삭면의 형상이 현재의 절삭 깊이에 영향을 미치는 다중재생효과(multiple regenerative effect)가 존재하는 선삭 작업에서 공구의 착탈현상을 고려한 비선형채터(nonlinear chatter)를 공작기계의 생 산성의 관점에서 절삭공정의 특성을 고려하여 해석하였으며, 수동제어기의 일종인 임 펙트댐퍼를 절삭공정에 응용하여 절삭작업중에 공작기계의 안정성향상 뿐만 아니라 생 산성의 증가효과를 규명하였다.아울러 댐퍼자체의 설계변수에 따른 채터 억제효과 를 고려하여 최적의 댐퍼를 설계하는 방법을 제시하였다.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 1988.06a
• /
• pp.39-42
• /
• 1988

요업체 절삭공구(ceramic tool)는 공구강이나 초경제품에 비해 고속 절삭 작업이 가능하며 생산성을 높일 수 있기 때문에 최근 주목을 받고 있다. 본 실험에서 모재(substrate)로 사용된 $Si_3N_4$-TiC ceramic은 요업체 공구중에서 파괴인성이 우수하며, 주철이나 초합금을 절삭할 때 우수한 성능을 나타낸다. 그러나 요업체 절삭공구중에서 경도가 낮은 편에 속하며, Fe,Mn,O와 $Si_3N_4$가 화학적 반응을 일으켜서, steel을 절삭할 때 상면 마모(crater wear)가 심하게 발생하기 때문에 우수한 성능을 나타내지 못하고 있는 실정이다. 따라서 이러한 단점을 보완하기 위해 공구의 표면에 보호피막(protective coating)을 입히는 것은 필수적이다. 본 연구에서는 반응변수들이 TiC 및 TiN 증착층의 증착속도, 미세구조, 화학적 조성 및 증착층과 substrate 사이의 interface를 조사하여 각 증착층의 최적증착조건을 규명하고자 한다.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.3 no.2
• /
• pp.3-9
• /
• 2004

The main objectives of this paper are to determine optimum cutting conditions using experimental design method to manufacture pedicle screws. Generally, titanium alloys are known as difficult-to cut materials. In the machining of titanium alloy, high cutting temperature and strong chemical affinity between the tool and the work material are generated because of Its low thermal conductivity and chemical reactivity. Such phenomenon cause increase of tool wear and deterioration of surface quality. Thus, in this paper, required experimental investigations are performed to evaluate the machinability of titanium materials With tungsten carbide tools Required simulation and experiments are performed, and the results are investigated.

• Journal of the Korean Society for Precision Engineering
• /
• v.15 no.6
• /
• pp.79-89
• /
• 1998

In determining optimal cutting condition for face milling operation, tool wear is an important factor. For the purpose of establishing the relationship between various machining factors and tool wear, cutting tests have been performed. As a result, hardness and chemical composition of workpiece material, chemical composition and grain size of cutting tool and cutting speed have been selected as machining factors. In addition, relationship between feed rate and workpiece hardness has been observed. Prior to utilizing cutting conditions recommended by ‘Machining Data Handbook(MDH)’ as a knowledge base, an analysis for the validity of the MDH has been provided. Based on this analysis, tool life criteria applied by MDH has been modified. Finally, using MDH recommended data for neural network trainning, the results from the trained neural network for optimal cutting condition for some given workpiece and cutting tool can be used as reference cutting conditions.

• Journal of Korean Tunnelling and Underground Space Association
• /
• v.15 no.5
• /
• pp.469-481
• /
• 2013

The monitoring of a free surface generated by waterjet cutting technology is very important for an efficient construction process. In this study, experiments using a laser sensor were performed to provide a data processing method and to determine optimized parameters. The experimental parameters here are the angular resolution, measurement distance, and free surface cutting shape. The results show that the monitoring resolution increases with a decrease in the angular resolution and the horizontal measurement distance and with an increase in the cutting (free surface) width. This laser monitoring method can be applied during the measurement of free surface shapes and depths in situ.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1993.10a
• /
• pp.131-135
• /
• 1993

오늘날 전자산업, 광학기계,미세노즐 및 오리피스, 정밀공구,게이지, 고밀도 PCB 기판등 각종 산업에서 미세구멍 가공기술이 요구되고 있다. 이러한 구멍 가공에 사용될 수 있는 기술로는 드릴 가공의 기계적 가공방식 이외에 레이져가공,전자빔가공, 방전가공등의 열적가공방식과 전해가공,전해연마,화학부식의 화학적가공 방식이 있겠으나 생산성, 가공표면의 정도, 심혈가공의 어려움 등의 이유로 미세드릴을 이용한 기계적인 가공방법이 선호되고 있다. 본 연구에서는 미세구멍/가공시 가공토크에 미치는 중요 변수들의 영향을 실험을 통하여 조사하여 높은 절삭성을 발휘하는 동시에 공구의 파손도 피할 수 있는 조건을 제시하였다.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1995.10a
• /
• pp.169-172
• /
• 1995

In optmizing cutting condition for face milling operation, tool wear is an important maching factor. For the purpose of establishing the relationship between various maching factor and tool wear, cutting tests have been performed. As a result, hardness and chemical composition of workpiece material, chemical compositition and grain size of cutting tool and cutting speed have been selected as machining factor. In addition, relationship between feed rate and workpiece hardness has been observed. Prior to utilizing cutting condition recommended by 'Machining Data Hardbook(MDH)' as a Knowledge base, an analysis for the validity has been provided. Based on this analysis, tool life criteria applied by MDH has been modifiied. Finaly, using MDH recommended data for neural network trainning, we can compensate the result form the trained neural network for optimizing cutting condition for some given workpice and cutting tool.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.8 no.2
• /
• pp.162-170
• /
• 1984

대부분의 동적댐퍼들은 주구조물의 진동진폭을 정해진 주파수 변위내에서 최대로 줄이는 것을 목 표로 한다. 그러나 공작기계의 안정성은 시편과 공구사이의 상대변위와 절삭력에 의해 결정되는 전달함수의 최대크기에 의해서보다는 실수부분의 최소치에 의해 결정된다는 것이 잘 알려져 있 다. 본 논문에서는 이 사실에 착안하여 공작기계에서 발생하는 채터를 흡수하기 위한 최적의 댐 퍼를 설계하는 절차를 제시하고 1 자유도로 대표될 수 있는 구조물의 경우에 대하여 구체적인 방 법을 예시하였다. 종래의 최적 댐퍼의 성질을 구하는 방법에 비해 수학적인 절차가 약간 복잡해 지기는 하나 전산기를 이용하여 큰 어려움이 없이 최적의 설계자료를 얻을 수 있다. 댐퍼 질량이 정해졌을 때 감쇠율과 스프링 계수를 변수로 하는 목표함수가 하나의 식으로 유도될 수 없기 때 문 에 간단한 최적화 방법으로 이변수 황금분할법을 사용하였다. 수치적인 예를 통하여 종래의 다른 방법에 의한 결과와 비교하고 제안된 방법론의 타당성을 입증하였다.

• Journal of the korean Society of Automotive Engineers
• /
• v.10 no.4
• /
• pp.85-96
• /
• 1988

The optimum cutting condition for rake angle in turning was investigated in (6-4) Brass and Al alloy. Results of experiments in (6-4) Brass and Al alloy are as follow. Specific cutting resistance becames higher as the depth of cutting, feed or cutting velocity decreases at same rake angle and resistance appear low value 20.deg., 25.deg.(6-4)brass, 0.deg. 20.deg.(Al alloy). The optimum cutting condition for(6-4) Brass is depth of cutting 0.5mm, rake angle 25.deg., cutting velocity 80m/min, feed 0.1mm/rev and for Al alloy is depth of cutting 0.1mm, rake angle 0.deg., cutting velocity 200m/min, feed 0.5mm/rev. The rake angle for good roughness is 20.deg. at (6-4) Brass, and that for Al alloy is 15.deg. The roughness is influenced by feed and it has the lowest value at 0.1mm/rev and the cutting condition is influenced by rake angle only.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.10 no.6
• /
• pp.889-897
• /
• 1986

The purpose of this study is to describe the strategy of machining process suitable for developing adaptive control with constraint of NC-machine tool. The algorithm that controls machining process parameters of every sampling time is established for the constraint of torque in machinig center. To prove this AC algorithm, manual AC-unit control test is used for simulating the on-line AC strategy control. Also machining tests are carried out on a CNC-machining center fitted with the ACC system and compared with the simulated results. The practical effectiveness of the ACC systems so discussed and the reduction of machining time are demonstrated with reference to typical models of cutting workpieces. As a typical model, taper and step geometry model are selected. The computer simulation results have a good agreement with the experimental observation and make it possible to develope a NC-machine tool with an on-line ACC system.