• Title/Summary/Keyword: 초정밀 연삭

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A Study on the Nano Grinding of Sapphire by Ultra-Precision Grinder (초정밀 연삭기에 의한 사파이어의 나노가공)

  • 김우순;김동현;난바의치
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.5
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    • pp.40-45
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    • 2003
  • Optical and electronic industries are using lapping and polishing processing as a final finish rather than grinding, because they need more accurate parts of brittles non-metallic materials such as single crystals. Sapphire has been ground by the ultra-precision surface grinder having a glass -ceramic spindle of extremely-low thermal expansion with various cup-type resinoid-bonded diamond wheels of #400-#3000 in grain size. Sapphire can be ground in the ductile mode. And also, the surface roughness and grinding conditions has been clarified. The smooth surface of Sapphire less than 1nm RMS, 1nm Ra can be obtained by the ultra-precision grinding without any polishing process.

Structural and Thermal Sensitivity Analysis of a High-Precision Centerless Grinding Machine for Machining Ferrules (페룰 가공용 초정밀 무심 연삭기의 구조적 및 열적 민감도 해석)

  • Kim, Seok-Il;Lee, Won-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.12 s.255
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    • pp.1634-1641
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    • 2006
  • High-precision centerless grinding machines are emerging as a means of finishing the outer diameter grinding process required for ferrules, which are widely used as fiber optic connectors. In this study, a sensitivity analysis for structural and thermal characteristics was carried out using a virtual prototype of a centerless grinding machine to realize systematic design technology and performance improvements required to manufacture ferrules. The prototype consisted of a concrete-filled bed, hydrostatic grinding wheel (GW) and regulating wheel (RW) spindle systems, a hydrostatic RW table feed mechanism, a RW swivel mechanism, and on-machine GW and RW dressers. The results of the structural sensitivity analysis illustrated that the vertical stiffness of hydrostatic guideway for the RW table feed system greatly influenced the horizontal loop stiffness, and the results of the thermal sensitivity analysis illustrated that the heat generation rates at hydrostatic bearings and belt pulley greatly influenced the temperature rise of hydrostatic bearings and the deviation of thermal displacement between GW and RW.

Evaluation on the Optimum Grinding of Aspheric Surface Micro Lens for Camera Phone (휴대폰 카메라용 비구면 마이크로 렌즈 최적 연삭가공 평가)

  • Baek Seung-Yub;Lee Eun-Sang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.2
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    • pp.1-9
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    • 2006
  • As consumers in optics, electronics, aerospace and electronics industry grow, the demand for ultra-precision aspheric surface lens increases higher. To enhance the precision and productivity of ultra precision aspheric surface micro lens, the development of ultra-precision grinding system and process for the aspheric surface micro lens are described. In the work reported in this paper, an ultra-precision grinding system for manufacturing the aspheric surface micro lens was developed by considering the factors affecting the ground surface roughness and profile accuracy. This paper deals with mirror grinding of an aspheric surface micro lens by resin bonded diamond wheel and spherical lens of BK7. The optimization of grinding conditions on ground surface roughness and profiles accuracy is investigated using the design of experiments.

A Study on the Design and Analysis of High Speed & Accuracy Air Spindle for Micro-Lens Grinding (마이크로렌즈 연삭용 고속 고정밀도 공기주축의 설계 및 해석에 대한 연구)

  • ;;;;V. Alexeev
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.7
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    • pp.13-19
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    • 2003
  • 산업의 발달과 더불어 초소형, 고정밀 제품에 대한 수요가 증가함에 따라 이를 가공할 수 있는 마이크로 가공기술 및 초정밀 공작기계를 구현할 수 있는 설계기술이 국가 경쟁력을 결정하는 핵심 기술로 인식되기에 이르렀다. 공작기계의 성능은 주축계 설계 및 제작기술, 이송계 설계 및 제작기술, 오차 보상기술, 베드 구조물 설계 및 방진기술, 시스템 종합기술 등에 의해 결정되며, 이중에서도 주축계의 설계 및 제작 기술은 가공정밀도 및 생산기술을 주도하는 핵심기술이라 할 수 있다.(중략)

원추형상을 이용한 비구면 형상가공기술

  • 이상민;박철우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.246-246
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    • 2004
  • 현재 비구면렌즈를 만들기 위해서는 다양한 방법이 있다. Glass종류의 가공시 초정밀 절삭가공기(DTM)에서 가공하거나 정밀 연삭기를 가지고 가공하게 된다. 이 과정에서 렌즈 표면에 공구 흔적이나 표면거칠기 개선을 위해 연마작업을 하게 되는데, 사용하는 장비가 폴리싱 머신이다. 축대칭인 폴리싱머신의 경우 X, Z, $\theta$로 동시 3축제어가 가능하다. 하지만 이 장비의 경우 연마에서 원하는 형상정밀도와 표면거칠기를 얻기 위해 각축들의 위치정밀도와 분해능이 높은 부품을 사용하여 기계자체가 고가라는 점이 단점으로 작용한다.(중략)

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The development of Centerless Grinder for Ferrule Grinding (페룰 가공용 초정밀 센터리스 연삭기 개발)

  • CHO S.J.;EBIHARA EBIHARA;TSUKISHIMA TSUKISHIMA;YOON J.S.;CHO C.R.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.6-9
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    • 2005
  • In this study, the ultra precision centerless grinder for ferrule grinding was designed. As the good-qualified ferrule is required a precise and fine grinding, grinding machine for ferrule must have a high accuracy and a sufficient stiffness. The centerless grinder is composed of the high damping concrete bed, grinding wheel spindle unit, regulating wheel spindle unit, feeding table and dressing unit. For a newly developed centerless grinder, hydrostatic system with high precision feeding and high stiffness was proposed. The grinding and regulating wheel spindle units were composed of hydrostatic spindle and feeding table was hydrostatic table. The prototype of hydrostatic table was manufactured and tested.

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Analysis on Surface Characteristics of the Workpiece in the Grinding by CBN Wheel (CBN 숫돌을 이용한 연삭에서 공작물의 표면성상 분석)

  • Lee, Y. S.;Kwak, J. S.;Ha, M. K.;Koo, Y.;Yoon, M. C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1105-1108
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    • 2001
  • In these days, according s the increase of technological development the part demension goes up for ultra-precision. It is grinding behavior that is important processing which directly influences by machining accuracy at product quality with the net shape manufacturing. In this study, by using CBN wheel an analysis carried out for workpiece's profiles and its characteristics by measuring grinding force and surface roughness. Workpiece materials were used STD11, SUS304 and STB2 varing condition of feedrate and depth of cut.

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The Development of Ultra-precision Centerless Grinding Machine (초정밀 CNC 센터리스 연삭기 개발)

  • Cho S.J.;EBIHARA EBIHARA;Yoon J.S.;Cho C.R.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.557-558
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    • 2006
  • In this study, the ultra precision centerless grinder for ferrule grinding was designed. As the good-qualified ferrule is required a precise and fine grinding, grinding machine for ferrule must have a high accuracy and a sufficient stiffness. The centerless grinder is composed of the high damping concrete bed, grinding wheel spindle unit, regulating wheel spindle unit, feeding table and dressing unit. For a newly developed centerless grinder, hydrostatic system with high precision feeding and high stiffness was proposed.

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국제학술회의 참관기 - 제13차 美 정밀학회 학술회의

  • Yun, In-Seop
    • The Science & Technology
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    • v.32 no.2 s.357
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    • pp.86-87
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    • 1999
  • 98년 10월 27일부터 3일간 미국 세인트루이스에서 제13차 미국정밀학회 연례학술회의가 열렸다. 유럽ㆍ한국ㆍ일본 등 각국에서 3백여명이 참석한 이번 학술대회에서 강원대 장인배교수 연구팀은 자기부상을 이용한 초정밀 직선운동 테이블에 대한 연구를 4년째 발표하여 많은 찬사를 받았다. 이번 학회는 렌즈가공을 주 대상으로 한 연삭 및 폴리싱 등의 가공방법에 대한 연구가 주종을 이루었다.

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