• Title/Summary/Keyword: 초음파 비파괴평가

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Estimation of the Axial Stress in High-Tension Bolt by Acoustoelastic Method (음탄성법을 이용한 고장력 볼트의 축응력 평가)

  • Chun, Hae-Hwa;Lee, Tae-Hoon;Jhang, Kyung-Young;Kim, Noh-Yu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.5
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    • pp.285-290
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    • 2006
  • The evaluation of clamping condition has been regarded as the main issue in the safety-maintenance of the clamped high-tension bolts. For this, this paper proposes a method to estimate the axial stress by measuring the TOF (Time-Of-Flight) of ultrasonic wave, which is based on the acoustoelasticity or the dependency of sound speed on the stress. In this method, however, the variation of sound speed within the range of stress induced under the field condition is very small, and thus the accuracy of the TOF measurement is important. We adopted the phase detection method using tone-burst ultrasonic wave to measure the precise TOF. In order to verify the usefulness of the proposed method experiments are carried out and the results were compared with the stress measured by the strain gage. The results show good agreement with each other, and from these we can conclude that the proposed method is highly useful fnr the evaluation of clamping condition in the clamped high-tension bolts.

Reliability Evaluation for Prediction of Concrete Compressive Strength through Impact Resonance Method and Ultra Pulse Velocity Method (충격공진법과 초음파속도법을 통한 콘크리트 압축강도 예측의 신뢰성 평가)

  • Lee, Han-Kyul;Lee, Byung-Jae;Oh, Kwang-Chin;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.19 no.4
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    • pp.18-24
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    • 2015
  • Non-destructive testing (NDT) methods are widely used in the construction industry to diagnose the defects/strength of the concrete structure. However, it has been reported that the results obtained from NDT are having low reliability. In order to resolve this issue, four kinds of NDT test (ultrasonic velocity measurements by P-wave and S-wave and the impact resonance methods by longitudinal vibration and deformation vibration) were carried out on 180 concrete cylinders made with two kinds of mix proportions. The reliability of the NDT results was analyzed and compared through the measurement of the actual compressive strength of the concrete cylinders. The statistical analysis of the results was revealed that the ultrasonic velocity method by S-wave is having lowest coefficient of variation and also most capable of stable observation. Analytical equations were established to estimate the compressive strength of the concrete from the obtained NDT results by relating the actual compressive strength. Moreover the equation established by the ultrasonic velocity method by S-wave had the highest coefficient of determination. Further studies on the stability of non-destructive testing depending on various mixing conditions will be necessary in the future.

Creep Damage Evaluation of Cr-Mo Steel High-Temperature Pipeline Material for Fossil Power Plant Using Ultrasonic Test Method (초음파법을 이용한 Cr-Mo강 고온배관재료의 크리프손상 평가)

  • Lee, Sang-Guk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.1
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    • pp.18-26
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    • 2000
  • Boiler high-temperature pipelines such as main steam pipe, header and steam drum in fossil power plants are degraded by creep damage due to severe operating conditions such as high temperature and high pressure for an extended period time. Conventional measurement techniques(replica method, electric resistance method, and hardness test method) for measuring creep damage have such disadvantages as complex preparation and measurement procedures, too many control parameters. And also these techniques have low practicality and applied only to component surfaces with good accessibility. In this paper, artificial creep degradation test and ultrasonic measurement for their creep degraded specimens(Cr-Mo alloy steels) were carried out for the purpose of evaluation for creep damage. Absolute measuring method of quantitative ultrasonic measurement for material degradation was established, and long term creep degradation tests using life prediction formula were carried out. As a result of ultrasonic tests for crept specimens. we conformed that both the sound velocity decreased and attenuation coefficient linearly increased in proportion to the Increase of creep life fraction($\Phi$c).

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Implementation of Ultrasonic Immersion Technique for Babbitt Metal Debonding in Turbine Bearing (초음파 수침법을 이용한 터빈베어링 Babbitt금속 박리 검사 기술)

  • Jung, Gye-Jo;Park, Sang-Ki;Cho, Yong-Sang;Park, Byung-Cheol;Kil, Doo-Song
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.4
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    • pp.348-353
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    • 2004
  • This study is aimed for the implementation of ultrasonic method to assess the reliability of turbine bearings. A modified ultrasonic immersion technique was carried out in both laboratory experiment and field application. From the laboratory results, we confirmed that the condition of interface layer between the babbitt and base metal be monitored by the C-Scan. The C-scan image by the ultrasonic immersion test can be used successfully to observe the condition of interface layer. The testing with a focused transducer provides a promising approach for estimating the extent of the damaged region and observing the interface layer effectively. The difference of the ultrasonic reflection ratio between the bonding and debonding area at the interface layer is one of the key parameters for assessing the extent of the damaged area; additionally, the reflection amplitude exhibits a favorable correlation with the overall damage level. The technique developed in this study was applied to the inspection of the turbine bearings at several power plants in Korea whereby the applicability in the field can be ascertained.

Method of Radiographic Testing and Industrial Application (방사선 투과검사의 방법과 산업적용)

  • Lee, Yong
    • Journal of Welding and Joining
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    • v.12 no.4
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    • pp.35-40
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    • 1994
  • 비파괴검사(NDT)란 시험품에 손상을 주지 않고 내.외부에 존재하는 불연속부(결함)을 찾아내는 방법으로 다음과 같이 그 종류를 분류할 수 있다. (1) 표면결함 검출을 위한 비파괴검사 - 육안검사(VT) : 확대경 등에 의한 치수, 형상확인 - 자분탐상검사(MT) : 강자성체에 적용, 표면(하) 결함검출 - 침투탐상검사(PT) : 금속, 비철금속에 적용, 표면개구 결함검출 - 와류탐상검사(ET) : 도체 표층부(봉, 관 등) (2) 내부결함 검출을 위한 비파괴검사 - 방사선 투과검사(RT) : 결함의 종류, 형상의 판별 우수 - 초음파 탐상검사(UT) : 균열 등 면상 결함검출 등 우수 (3) 기타 비파괴검사 - Strain 측정 : 안전성 평가 - 음향방출시험(AET) - 누설시험(LT) - 중성자 방사선시험(NRT) 이상에서 보는 바와 같이 여러 종류의 비파괴검사가 있으나, 그 중에서 용접부에 적용되는 가장 일반적인 검사방법인 방사선 투과검사에 대해 기술하고자 한다.

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The Evaluation Technique of Surface Region using Backward-Radiated Ultrasound (후방 복사된 초음파를 이용한 표면 지역의 평가 기술)

  • Kwon, S.D.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.16 no.4
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    • pp.241-250
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    • 1997
  • The velocity dispersion of surface acoustical wave(SAW) of Si layer/mesh Au/Si substrate was measured by the frequency analysis technique of backward radiation at liquid/solid interface. The difference of backward radiation patterns depending on used transducers (2, 5, 10MHz) confirmed that the backward radiation phenomenon was caused by the energy radiation from SAW generated in surface region. An ultrasonic goniometer was constructed to measure continuously the angular dependence of backscattered intensity. The angular dependences of backward radiation(5MHz) were measured for Ni layer/Al substrate specimens that were bonded by epoxy involving different content of Cu powder. It was known that the width and pattern of backward radiation had informations such as the velocity dispersion, bonding quality and structure of surface region.

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A Study on the Flaw Evaluation in the Straddle Mount Type Low Pressure Turbine Disc Using Phased Array Ultrasonic Technique (위상 배열 초음파 기법을 이용한 Straddle Mount형 저압 터빈 디스크 결함 평가에 관한 연구)

  • Yang, Seung-Han;Yoon, Byung-Sik;Kim, Yong-Sik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.4
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    • pp.231-238
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    • 2006
  • Nondestructive examination for low pressure turbine disc in standard nuclear power plant using phased array technique was studied. For this purpose, disc mockups were made and notches were machined in the mockups. Detection and length sizing by different methods are compared. Depth of deep notches could be measured by using AATT(absolute arrival time technique) or RATT(relative arrival time technique) but shallow notches that must be detected in early stage couldn't be measured by these two methods. For this case, notch depth was estimated by using signal response angle range and preyed usefulness.

A Development of diagonostic technique for generator rotor wedge by phased array UT (발전기 회전자웨지 위상배열 초음파진단 기법)

  • Cho, Yong-Sang;Mun, Kyeong-Hee;Kong, Tae-Shik
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.902-903
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    • 2011
  • 발전설비에 대한 비파괴 검사 기술은 발전소 운전 신뢰성 및 안전성 유지확보 그리고 건전성을 보장하기 위한 필수적인 기술이다. 이 설비 중 터빈, 보일러 등 주요 발전설비에 대한 초음파 검사는 매우 신중하고 정확하게 검사할 필요성이 있으나, 일반적 초음파 검사방법으로는 불가능한 부분이 많고 일부분에 대해서는 이를 외국 제작사 기술용역에 의존하고 있는 실정이다. 특히 발전기 로타 웨지와 같이 재질상 감쇄가 심한 재료에 대해서는 검사 자체가 어렵고, 지금의 초음파 검사 방법으로는 결함의 크기나 형태를 파악하기도 어려워 이에 대한 개선책이 시급한 실정이다. 최근에 개발이 시작된 Phased Array UT분야는 발전설비중 접근자체가 어렵고, 형상이 복잡하여 결함의 탐지 및 평가가 힘든 부분에 적용하면 검사신뢰도 및 신속성을 향상시킬 수 있으며 접근성에 대한 제한 또한 감소시킬 수 있다. 따라서 본 논문은 발전기 부품에 발생하는 일반적인 결함에 대하여 Phased array UT 기술을 도입하여 신호의 특성을 분석하는 결과평가에 도음이 되고자 하였다.

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Study on Detectability and Sizing for Incilned Planar Reflectors by Ultrasonic Testing (초음파를 이용한 경사진 반사체의 검출능력 및 크기 평가에 관한 연구)

  • Hong, S.S.;Kwak, K.J.;Park, J.H.;Park, D.Y.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.5 no.2
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    • pp.34-41
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    • 1986
  • The ultrasonical characteristics of inclined planar reflectors is investigated by the maximum amplitude method. The reflected ultrasound is varied by the reflector size, shape, inclination and using transducers. It was found that the detecting ability for planar reflectors was decreased with increasing transducer size and misorientation angle and increased with decreasing ultrasonic frequency, also the misorientation angle of planar reflectors affected significantly for the measurement of refklector size.

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Research for Ultrasonic Transducer Manufacturing and Evaluation Technique (초음파탐촉자(超音波探觸子) 제작(製作) 및 평가기술(評價技術)에 관한 연구(硏究))

  • Yoon, K.S.;Huh, H.;Park, D.Y.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.7 no.1
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    • pp.18-31
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    • 1987
  • For the purpose of domestic production of ultrasonic transducer, experiments on material selection for backing and matching layer, and electrical impedance matching between transducer and equipment were performed. The characteristics of manufactured transducers with experimental results were analyzed and compared with foreign products. Through the evaluation of the transducers manufactured and the comparision with foreign products, it is confirmed that the transducers manufactured show the good performance characteristics and efficiency.

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