• Title/Summary/Keyword: 초음파검사 시스템

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Development of Ultrasonic Testing System for Piping Welds (배관 용접부 초음파검사 시스템 개발)

  • Choi, Sung-Nam;Kim, Hyung-Nam;Yoo, Hyun-Ju;Cho, Hyun-Jun;Hwang, Won-Gul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.4
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    • pp.331-338
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    • 2008
  • Ultrasonic testing for welds is widely used to ensure the integrity of facilities in NPPs. Automated ultrasonic testing(AUT) is more consistent than the manual ultrasonic testing(MUT). It can scan welded parts, examines the scanned images, and saves the results as data files. AUT in NPPs is making use of commercial systems, and there has been some difficulties in calibration of the system. An AUT system is developed. It comprises of pulser/receiver, scanner and a control program(SonicWizard). The performance demonstration for piping welds in NPPs and the piping wall thickness measurement on site were conducted to verify this system. The test results of the ultrasonic testing system developed is satisfactory and effective.

Qualification Requirements of Ultrasonic Examination Personnel for Preservice/Inservice Inspection of Nuclear Power Plant Components (원전(原電) 가동(稼勳) 중검사(中檢査) 초음파탐상검사(超音波探傷檢査) 요원(要員)에 대한 자격인정(資格認定) 요건(要件))

  • Lee, Jong-Po
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.1
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    • pp.29-39
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    • 1993
  • 초음파탐상검사는 그 검사결과가 여타 비파괴검사법에 비해 검사자, 검사장비, 절차서 등 검사 시스템에의 의존도가 높으며, 이중에서도 특히 검사자의 능력과 숙련도에 크게 좌우된다. 따라서 검사결과의 신뢰도를 높이기 위해서는 무엇보다도 검사자에 대해 엄격한 자격인정(Qualification)이 필요하다. 초음파탐상검사는 원자력 발전소 기기의 가동전중검사시 가장 많이 적용하는 체적검사법으로써, 결함검출 및 평가의 신뢰도를 확보하기 위하여 최근 관련 기술기준에서는 검사자에 대해 보다 엄격한 자격인정을 요구함과 아울러 초음파탐상검사 시스템(검사자, 장비, 절차서)에 대한 기량검증(Performance Demonstration)까지를 요구하고 있다. 위의 두 가지 요건을 성공적으로 충족시킬 수 있다면, 초음파탐상기술의 신뢰도는 크게 향상될 것이다. 본고에서는 최근 보다 강화된 원전 가동전중검사 초음파탐상검사 요원의 자격인정요건에 대해 자세히 알아봄으로써 관련 국내 기술기준의 제정과 앞으로 국내 원전 초음파탐상 검사요원에 대한 본 자격인정요건의 적용에 대비코자 하였다. 한편, "초음파탐상검사 시스템에 대한 기량검증 요건"은 초음파탐상 검사요원의 자격인정 요건과 밀접한 관계가 있으므로 다음에 별도로 기술코자 한다.

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Performance Demonstration for Ultrasonic Examination Systems of Nuclear Power Plant Components (원전(原電) 기기(機器)의 초음파탐상검사(超音波探傷檢査) 시스템에 대한 기량(技量) 검증(檢證))

  • Lee, Jong-Po
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.2
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    • pp.48-60
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    • 1993
  • 1974년에 유럽에서 시작된 PISC(Program for the Inspection of Steel Components ; PISC-I, II, III) 수행결과나 1980년대초 실시된 미국의 BWR 원전 배관계통의 입계응력부식균열(IGSCC ; Intergranular Stress Corrosion Cracks)검사결과에서 나타난 바와 같이 기존의 규격 요건과 절차에 따른 원자력발전소 기기에 대한 초음파탐상검사는 그 실효성에 많은 문제점이 제기되었다. 따라서, 원전기기의 건전성 및 초음파탐상검사 결과의 신뢰도를 보증하기 위한 각종 연구가 진행되고 여러 방안이 모색되어 왔다. 그 결과, 원전 가동중검사 규격에 "초음파탐상검사자 자격인정 요건"과 "초음파탐상검사 시스템(검사자, 장비 및 절차서)에 대한 기량검증 요건"이 새로이 부가되었다. 본고에서는 초음파탐상검사 결과의 신뢰도 확보에 있어 필수불가결한 요건인 원전기기 초음파 탐상검사 시스템에 대한 기량검증 요건을 자세히 기술한다.

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Development of a Multi-Channel Ultrasonic Testing System for Automated Ultrasonic Pipe Inspection of Nuclear Power Plant (원전 배관 자동 초음파 검사를 위한 다채널 초음파 시스템 개발)

  • Lee, Hee-Jong;Cho, Chan-Hee;Cho, Hyun-Joon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.2
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    • pp.145-152
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    • 2009
  • Currently almost all in-service-inspection techniques, applied in domestic nuclear power plants, are partial to field inspection technique. These kinds of techniques are related to managing nuclear power plants by the operation of foreign-produced inspection devices. There have been so many needsfor development of native in-service-inspection device because there is no native diagnosis device for nuclear power plant inspection yet in Korea. In this research, we developed several core techniques to make an automated ultrasonic pipe inspection system for nuclear power plants. A high performance multi-channel ultrasonic pulser/receiver module, an A/D converter module and a digital main CPU module were developed and the performance of the developed modules was verified. The S/N ratio, noise level and signal acquisition performance of the developed modules showed proper level as we designed in the beginning.

Design and Implementation of Flaw Image processing System for Automated Ultrasonic Testing System (자동 초음파 검사를 위한 결함 영상 처리 시스템의 설계 및 구현)

  • Kim, Han-Jong;Park, Jong-Hoon;Kim, Chul-Won
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.14 no.1
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    • pp.225-232
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    • 2010
  • In this study, an automated ultrasonic testing system and post signal and image processing techniques are developed in order to construct ultrasonic flaw images in weldments. Image processing algorithms are built into the flaw image processing system for the automated ultrasonic testing system. The developed signal and image analysis algorithms addressed in this study include an A-Scan data compression algorithm, ultrasonic image amplification algorithm and B-scan flaw image correction algorithm(SAFT). This flaw image processing system for the automated ultrasonic testing system can be applied to various inspection fields.

Development of Ultrasonic Inspection System and Application to Overlay Weld Flaw Detection (초음파 자동 검사시스템의 개발과 오버레이 용접부의 결함검사)

  • Nam, Young-Hyun;Seong, Un-Hak
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.6
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    • pp.562-567
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    • 2000
  • Many pressure vessels for power and industrial plant are fabricated from low alloy carbon steels. The inner sides of pressure vessels are commonly weld-cladded with austenitic stainless steels to minimize problems of corrosive attack. Disbonding cracks are often detected at the transition region of welding interlayer, which is serious problem to reliability of pressure vessels. We have developed C-scan system to high speed inspection of overlay weld using DSP(digital signal processor). This system consists of signal processing parts (oscilloscope, pulser/receiver, digitizer, DSP), scanner, program and position controller. The developed system has been applied to a practical ultrasonic testing in overlay weld, and demonstrated high speed with precision

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A Development of an Intelligent Ultrasonic Testing System for Nondestructive Testing of Weldments (용접부 비파괴검사를 위한 지능형 초음파 탐상시스템 개발)

  • Song, Sung-Jin;Cho, Hyun;Kim, Chang-Hwan;Jung, Hee-Jun;Lee, Jung-Gi
    • Proceedings of the KWS Conference
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    • 2003.11a
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    • pp.106-109
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    • 2003
  • 지능형 초음파 탐상 시스템은 재래식 초음파 탐상시험에서 주된 논란의 대상이 되는 검사의 객관성과 신뢰성, 그리고 일반화된 검사자료의 데이터베이스화 문제를 해결할 수 있는 해법으로 제시 되었다. 또한 이 시스템은 검사의 자동화(혹은 간이자동화)를 통해 검사자에 의해 수작업으로 작성되던 피검체 및 결함관련 정보를 자동으로 계산하고 데이터베이스화함으로써, 열악한 검사환경에서도 최선의 능률을 제공할 수 있는 기반을 제공한다. 본 논문에서는 지능형 시스템의 개발을 위해 필요한 요소기술과 개발된 시스템의 전반에 관하여 논한다.

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A Study on an Automated Ultrasonic Testing System for the Inspection of Pipe Welding (배관 용접부 자동 초음파 검사 시스템 연구)

  • Kim, Han-Jong;Park, Jong-Hoon
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2008.10a
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    • pp.520-523
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    • 2008
  • As a result of the recent development of the electro-information industry, the hardware of an automated ultrasonic testing system is getting lighter and diversified image processing techniques are applied to its software so that the possible precise totaling and detecting of the flaws are studied. This study proposes an automated ultrasonic testing system of the pipe in order to organize the optimized system, and also describes the data flow and general composition of the software for the design of the system.

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A Software Approach for the Realtime Received Signal Processing in Magnetostrictive Long-Range Ultrasonic Testing (자왜형 원거리 초음파검사에서 실시간 수신신호 처리를 위한 소프트웨어 접근)

  • Heo, Won Nyoung;Lim, Hyung Taik;Kim, Tae Gyung;Choi, Myoung Seon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.5
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    • pp.540-544
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    • 2012
  • Like the phase array based ultrasonic system, complicated electronics has been used for real time signal processing in the magnetostrictive long-range ultrasonic testing(LRUT) system. This study shows that the software approach including the phase compensation, noise filtering and waveform transformation takes advantage rather than the previous hardware approach. Furthermore, it is possible for the software approach to be able more flexible and efficient realtime signal processing. These results will contribute to a cost-effective LRUT system and analysis of the inspection data.

Study on Performance Demonstration Test Result of Ultrasonic Examination in Nuclear Power Plant (원자력발전소 초음파검사자 기량검증시험 결과 검토)

  • Jung, Nam-Du;Moon, Yong-Sig;Lee, Seung-Pyo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.5
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    • pp.384-389
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    • 2014
  • In this paper, the result of an ultrasonic performance demonstration are analyzed. The requirements for an ultrasonic performance demonstration (PD) for a nuclear power plant were first described in ASME B&P Code Section XI, Appendix VIII (1989 winter addenda). In order to establish the performance demonstration scheme in Korean nuclear power plants, the Korea Hydro & Nuclear Power Co. Ltd (KHNP) has developed the Korean Performance Demonstration (KPD) system for the for the ultrasonic examination of nuclear power plants. An analysis of the ultrasonic performance demonstration results from 2004 through 2013 will improve the detection of flaws in an ultrasonic examination, as well as the further development of the KPD training system.