• Journal of the Korean Society of Manufacturing Process Engineers
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• v.8 no.1
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• pp.3-9
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• 2009

Recently, a high speed cutting is essential requirement to satisfy latest demand of high precision product and machining of hard materials. However heat generation by high speed rotation causes many problems. The machining error and shortening spindle lifetime by thermal stress is typical example. Generation of heat is mostly caused by sliding at the rotor and bearing. For minimization of heat generation at bearing, decision of the condition of proper lubrication is necessary. The thermal study about 40,000rpm spindle by changing the condition of oil-air lubrication method is carried out in this paper. The results of this paper can be used effectively in the decision of oil-air lubrication condition of other types of spindle for machine tools.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.7 no.4
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• pp.56-61
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• 2008

Cropping metal materials is widely used for feeding processes of various forming method, such as forging, extrusion, drawing, and upsetting. However, cropping has many weak points, which are material loss in part of cutting, chip creation, and much use of lubrication oil, etc. In this study, instead of cropping, a novel process is proposed to cut metal materials, especially stainless steel bar which is known very difficult to crop. Results of FE-analysis will be shown to verify the proposed method comparing with those of the conventional cropping process. Also, fitting products were successfully forged using the fabricated billet by the proposed process.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.05a
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• pp.31-31
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• 2004

차세대 정보통신 네트워크는 기하급수적으로 급증하는 트래픽 수요와 고속 및 대용량화는 서비스 형태에 따라 인터넷화 및 광통신화로 발전되고 있으며, 사용자들의 요구 통신 속도 또한 크게 증가하고 있어 2005-2010년경에는 인터넷 노드 하나가 처리해야 할 트래픽은 10-100Tbps가 될 전망이며 이를 수용, 교환처리, 전달하기 위한 방법으로 광통신 이외에는 기술적인 대안을 찾기 힘든 실정이다. 한국의 경우 세계최고의 광통신망 구축에 따라 광페룰의 기반 수요가 크게 기대되고 있으며, 전 세계적인 광통신망 구축계획(2005∼2007년, 초고속정보통신망 Fiber to the Home)에 따라 한국의 광통신 인프라에 대한 전세계의 관심이 고조되고 있다.(중략)

• Bulletin of the Korean Space Science Society
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• 2009.10a
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• pp.25.2-25.2
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• 2009

한국천문연구원 한국우주전파관측망(Korean VLBI Network, KVN)에서 도입하여 시험운용중인 VLBI 상관서브시스템(VLBI Correlation Subsystem, VCS)은 한일공동 VLBI 상관기(Korea-Japan Joint VLBI Correlator, KJJVC)의 핵심 장비로서, 최대 16 관측국의 관측국 당 최대 8Gbps의 데이터를 처리할 수 있는 상관처리장치이다. VCS의 상관처리 결과는 총 4회선의 10GbE 광케이블을 통하여 UDP 프로토콜로 출력된다. 이 상관처리 결과는 광케이블 하나당 8개씩 총 32개의 상관 처리 블록(correlation block)으로 구성되며, 최대 출력속도는 1.4 GBytes/sec이다. 이 출력은 초고속 대용량 자료저장 시스템(Peta-scale Epoch Data Archive, PEDA)을 이용하여 저장하고 후속 자료처리를 위해 가공된다. PEDA는 총 4대의 고성능 자료 전송 및 저장 서버(writing server) 및 대용량 하드디스크 어레이로 구성된다. 상관처리 과정에 맞추어 PEDA의 writing 서버를 연계하여 제어하는 자료 전송 및 저장 제어 소프트웨어를 개발하였다. 이 소프트웨어는 핵심이 되는 전송 및 저장 프로세서와 이를 제어하는 제어프로세서로 구성된다. 전송 및 저장 프로세서는 개개의 상관 처리 블록에 대한 전송과 저장을 전담한다. 제어 프로세서는 총 32개의 상관 처리 블록을 처리하기 위하여 전송 및 저장 프로세스를 32개를 실행하고 각각의 상관 처리 블록에 해당하는 개별파라미터를 전달하는 전체적인 제어를 담당한다. 이 연구에서는 이 자료전송 및 저장 제어 소프트웨어의 설계 구성과 테스트 내용을 소개한다.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.16 no.5
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• pp.77-83
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• 2007

The study on damaged layer is necessary for machinability improvement in micro machining. The damaged layer in metal cutting is derived from plastic deformation and transformation of metal structure. The damaged layer affects micro mold life and micro machine parts. In this study, the damaged layer of micro machined surface of copper is evaluated according to various machining condition. The damaged layer structure and metallurgical characteristics are measured by optical microscope, and evaluated by cutting forces and surface roughness. The scale of this damaged layer depends on cutting process parameters and machining environments. By experimental results, depth of damaged layer was increased with increasing of cutting depth, also the damaged layer is less occurred in down-milling compared to up-milling during micro endmilling operation.

• Journal of the Korean Society for Precision Engineering
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• v.27 no.10
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• pp.34-39
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• 2010

We developed a path algorithm for ultrafast/wide area laser processing. Demands for high precision laser processing with a wide area has been increasing for a number of applications such as in solar cell battery, display parts, electronic component and automobile industry. Expansion of the area in which laser processing is an important factor to handle the ultrafast/wide area processing, it will require a processing path. Processing path is path of 2- axis stage and stage of change in velocity can be smooth as possible. In this paper, we proposed a smoothingnurbs method of improved speed profile. This method creates soft path from edge part, it is main purpose that scan area ($50mm{\times}50mm$) inside processing path makes path of topology of possible straight line. We developed a simulation tool using Visual C++.

• Journal of the Korean Society for Precision Engineering
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• v.29 no.6
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• pp.640-647
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• 2012

Current electronic products are dominated by the laser processing and the application will be extended this time. Especially, demands for high precision laser processing with a large area has been increasing for a number of applications such as in solar cell battery, display parts, electronic component and automobile industry. In this paper we designed an on-the-fly system for ultrafast/high precision/large area laser processing. In addition, we have developed the path algorithm for large area. Expansion of the area in which laser processing is an important factor to handle the ultrafast/wide area processing, it will require a processing path. Processing path is path of 2- axis stage and stage of change in velocity can be smooth as possible. We proposed a path of the user concept using NURBS(Non-Uniform Rational B-Spline)method. Through our experiment with the chopper, was to prove the continuity of edge parts. Through basic shape experiments, we proved that large area can be processed using laser. We developed a simulation tool using Visual C++.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.19 no.3
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• pp.334-339
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• 2010

The development of high-speed spindle have been studied extensively for micro machining in advanced industrial countries. The research of miniaturized high-speed air spindle is important part which needs for the micro machining process of high quality. So, This study was to carry out results about design characteristics of miniaturized high-speed air spindle. We had designed 4type turbines and shaft. They were simulated in use the computer simulation programs. We made them as products. They measured RPM (revolutions per minute). As a result of experiments, there was a contrast among 4type Turbines. it reached 384,000rpm in 4.5bar of air pressure. And, We tried to compare the results of measurement whit the results of computer simulation.

• Transactions of Materials Processing
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• v.14 no.9 s.81
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• pp.785-790
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• 2005

High-speed multi-pass wet wire drawing has become very common for production of high-carbon steel cord because of the increase in customer demand and production rates in real industrial fields. Although, the wet wire drawing process is performed at a high speed usually above 1000m/min, greater speed is required to improve productivity. However, in the high-carbon steel wire drawing process, the wire temperature rises greatly as the drawing speed increase. The excessive temperature rise makes the wire more brittle and finally leads to wire breakage. In this study, the variations in wire temperature during the multi-pass wet wire drawing process were investigated. A multi-pass wet wire drawing process with 21 passes, which is used to produce steel cord, was redesigned by considering the increase in temperature. Through a wet wire drawing experiment, it was possible to increase the maximum final drawing speed to 2000m/min.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.8 no.1
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• pp.10-17
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• 2009

Spindle design is very important for the improvement of the competitive power in production cost of high quality machine tools. The important factor in spindle design is not only to improve the natural frequency of spindle but also to reduce displacement of spindle end. In this paper, parameters those influence on static and dynamic stiffness of high-speed spindle have selected form preceding studies. And those selected parameters are applied to Taguchi Method. To perform FEM analysis, bearing conditions are selected with optimized condition. To know how to improve static and dynamic stiffness of machine tool spindle, natural frequency and displacement of spindle end are obtained by FEM analysis. The Taguchi Method was used to draw optimized condition of bearing position and it's stiffness. From these results, amplitude of vibration is enough good less than $3{\mu}m$ pk-pk of the spindle of 40,000rpm manufactured in this work by the optimal design.