• Title/Summary/Keyword: 체결홀

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Effect of Filled Hole on Strength Behavior of CFRP Composites at Cold Temperature Dry and Elevated Temperature Wet (저온건조($-55^{\circ}C$) 및 고온다습 조건($108.3^{\circ}C$)의 기계적 체결 홀이 탄소섬유강화 복합재의 강도 특성에 미치는 영향 연구)

  • Kim, Hyo-Jin
    • Composites Research
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    • v.22 no.3
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    • pp.82-88
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    • 2009
  • The effect of open and filled holes on the strength behavior of carbon fiber reinforced polymeric (CFRP) composites was investigated. The strength was measured at room temperature dry, cold temperature dry, $-55^{\circ}C$, and elevated temperature wet, $108.3^{\circ}C$ on several different laminate configurations. Based on the experimental data presented, it is shown that the filled hole tensile strength is larger than that of open hole by reducing damage around the hole due to the constraint imposed by the fastener. The tensile strength at cold temperature dry, $-55^{\circ}C$ is increased with the brittleness by the thermal expansion coefficient of fiber and matrix. The compressive strength at elevated temperature wet, $108.3^{\circ}C$ is decreased by the cause of interfacial deterioration between fiber and matrix with moisture absorption.

Finite Element Analysis of Residual Stress by Cold Expansion Method with Clamping Force in the Plate having Adjacent Holes (인접홀에서 홀확장법과 체결력 고려시, 발생하는 잔류응력 분포에 대한 유한요소해석)

  • Yang Won-Ho;Cho Myoung-Rae;Jang Jae-Soon
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.5 s.182
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    • pp.149-154
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    • 2006
  • The cold expansion method (CEM) is one of the widely used a method to improve the fatigue behavior of materials in aerospace industry. Such improvement is due to the compressive residual stress developed when a tapered mandrel goes through the fastener holes a little smaller than the mandrel. CEM is retarded of crack initiation due to the compressive residual stress developed on the hole surface. Many researchers are studied a finite element analysis of residual stress around fastener hole. But in case of real model, fastener hole has a clamping force after CE. Therefore, it is respected that residual stress distributions should be changed due to clamping forces. In this paper, it was performed finite element analysis of residual stress by clamping force after CE in the plate having adjacent holes. From this study, it has been found that compressive residual stress near the hole increases according to clamping force. Also, the more increase clamping force, the more increases compressive residual stress. However, tensile residual stress increase beyond clamping force area.

두꺼운 복합적층판의 기계적 체결 거동에 대한 유한요소 해석

  • 김유준;김형근;황태경;도영대
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1997.11a
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    • pp.29-29
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    • 1997
  • 각광 받는 구조재료인 섬유강화 복합적층재에 대한 기계적 체결 거동은 본질적인 재료의 이방성에 의해서 파단강도가 파단 모우드와 매우 밀접한 관련을 갖는 것으로 알려져 있다. 따라서, 복합적층판 체결부의 정밀 구조 설계에서는 단순화에 따른 오차를 줄이고 정밀해에 의한 설계 및 해석이 요청된다. 특히, 층간응력 성분을 무시할 수 없는 두께를 갖는 복합적층 판의 기계적 체결부 해석이나 실제 구조물의 체결부에서 발생하는 굽힘이나 비틀림과 같은 하중 상태를 묘사하기 위해서도 정밀한 3차원 응력 해석은 필요하다. 하지만, 지금까지 기계적 체결부의 거동에 관한 연구는 층간응력 성분들을 어느정도 무시할 수 있는 얇은 평판에 대한 2차원 응력해석에 주로 국한되어 왔으며, 일부 수행된 체결부에 대한 3차원 응력 해석의 경우 여러 단점을 갖는 3차원 연속체 요소에 의한 유한요소 해석이 수행되었을 뿐이다.본 연구는 층간응력 성분들을 무시할 수 없는 두께를 갖는 복합적층판의 기계적 체결부 해석에 지금까지 사용되어온 3차원 연속체 요소에 의한 유한요소 방법이 갖는 단점들을 개선한 Layerwise 유한요소법을 이용하여 3차원 응력해석을 수행하였다. 특히, 선형상보성원리에 근거한 최적설계 기법을 응용하여, 기계적 체결시 핀과 적층판의 홀 사이에 발생하는 하중 전달 과정을 모사하고, 접촉력에 의한 홀 주위의 복잡하고 국부적인 응력 집중현상을 규명하여본다.

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Application of Weight Function Method to Elliptical Arc Through Cracks at Mechanical Fastener Holes (기계적 체결홀에 존재하는 타원호형 관통균열에 대한 가중함수법의 적용)

  • Heo, Sung-Pil;Yang, Won-Ho;Chung, Ki-Hyun;Hyun, Cheol-Seung
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.304-310
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    • 2001
  • Cracks at mechanical fastener holes usually nucleate as elliptical comer cracks at the faying surface of the mechanical joints and grow as elliptical arc through cracks after penetrating the opposite surface. In this study mode I, II and III stress intensity factors at two surface points of elliptical arc through cracks at mechanical fastener holes are analyzed by applying weight function method. The weight function method for two dimensional mixed-mode problem is extended to three dimensional one and it is verified.

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Prediction of Fatigue Life for Hole-notched Weave CFRP Plate (평직 CFRP 홀 노치재의 피로 수명 예측)

  • Kim, Sang-Young;Kim, Yong-Seok;Kwon, Hee-Whan;Choi, Jung-Hun;Koo, Jae-Mean;Seok, Chang-Sung
    • Composites Research
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    • v.23 no.3
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    • pp.1-6
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    • 2010
  • Recently, CFRP composite is more and more used in the various fields because of a higher specific modulus, chemical property and so on. Most products using CFRP composite are manufactured by construction of components. Various components are joined with those by bolts and pins. Holes for bolts and pins decrease strength and fatigue life of components, because those act as notch in structures. In this paper, we experimentally evaluated the fatigue life of hole-notched and unnotched weave CFRP plate. Then, we compared the two results and proposed an equation for prediction of fatigue life.

The Finite Element Analysis for Comparision of Residual Stress at Cold Expansion Method and Interfernce Fit (홀확장법과 억지끼워맞춤의 잔류응력 비교를 위한 유한요소해석)

  • Jang, Jae-Soon;Yang, Won-Ho;Kim, Cheol;Ko, Myung-Hoon
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.419-424
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    • 2001
  • The purpose of this study is comparing cold expansion method with interference fit. Cold expansion method and interference fit of fastener hole is using in the aerospace industry. These treatment lead to an improvement of fatigue life to the compressive residual stresses developed on the hole surface. But Research is nothing to about difference effect of between cold expansion method and interference fit. So In this paper, It is shown that Comparing cold expansion method with interference fit. and It is further shown that residual stress distribution according to plate thickness.

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Analysis of the Residual Stress due to Cold Expansion and Stress Intensity Factor in CT specimen Using Finite Element Method (유한요소법을 이용한 CT 시편의 홀확장 잔류응력 및 응력확대계수 해석)

  • Jang, Jae-Soon;Yang, Won-Ho;Kim, Cheol;Ko, Myung-Hoon;Cho, Myoung-Rae
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.603-608
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    • 2001
  • Recently, cold expansion of fastener holes is commonly used in the aerospace industry to increase the fatigue endurance of airframes. Cold expansion process is used as the retardation of crack initiation in the hole. This treatment leads to an improvement of fatigue behavior due to the compressive residual stresses developed on the hole surface. The residual stress profile depends on the cold expansion ratio. In the present paper, it is shown that residual stress is redistributed due to the application of cold expansion process for CT specimen. It is further shown that residual stress increases in proportion to cold expansion ratio. It is thought that crack growth rate increases as cold expansion ratio.

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The Finite Element Analysis for Prediction of Residual Stresses Induced by Cold Expansion (홀확장 잔류응력 예측을 위한 유한요소해석)

  • Kim, Cheol;Yang, Won-Ho;Ko, Myung-Hoon;Heo, Sung-Pil;Hyun, Cheol-Seung
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.470-474
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    • 2000
  • Cold expansion of fastener holes is a mechanical process widely used in the aerospace industry. This treatment leads to an improvement of fatigue behavior due to the developed compressive residual stresses on the hole surface. The residual stress profile depends on the parameters of cold expansion, which are, expanding rate, inserting direction of mandrel, material properties etc. and the method to confirm this profile is only measurement by X-ray diffractometer. Despite its importance to aerospace industries, little attention has been devoted to the accurate modelling of the process. In this paper, Two-dimensional axisymmetric finite element simulations have been conducted for the cold expansion in an aluminium plate in order to predict the magnitude and distribution of the residual stress and plastic deformation. Maximum compressive residual stress could be increase about 7 percent using the 2-step cold expansion method.

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Stress Intensity Factor Analysis of Elliptical Arc Through Cracks at Mechanical Fastener Holes by Weight Function Method ( I ) - Development of Weight Function Method - (가중함수법에 의한 기계적 체결홀에 존재하는 타원호형 관통균열의 음력확대계수 해석 ( I ) - 가중함수법의 전개 -)

  • Heo, Seong-Pil;Yang, Won-Ho;Hyeon, Cheol-Seung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.10
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    • pp.1659-1670
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    • 2001
  • It has been reported that cracks at mechanical fastener holes usually nucleate as elliptical corner cracks at the faying surface of the mechanical joints and grow as elliptical arc through cracks after penetrating the opposite surface. The weight function method is an efficient technique to calculate the stress intensity factors fur elliptical cracks using uncracked stress field. In this study the weight function method for three dimensional mixed-mode problem applied to elliptical comer cracks Is modified for elliptical arc through cracks and the stress intensity factors at two surface points of elliptical arc through cracks at mechanical fastener holes are analyzed by the weight function method. This study consists of two parts and in part I , the weight function method for elliptical arc through cracks is developed and verified.

Stress Intensity Factor Analysis of Elliptical Arc Through Cracks at Mechanical Fastener Holes by Weight Function Method (II) - Mixed-Mode Stress Intensity Factor Analysis - (가중함수법에 의한 기계적 체결홀에 존재하는 타원호형: 관통균열의 음력확대계수 해석 (II) - 혼합모드 음력확대계수 해석 -)

  • Heo, Seong-Pil;Yang, Won-Ho;Ryu, Myeong-Hae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.10
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    • pp.1671-1677
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    • 2001
  • Cracks at mechanical fastener holes usually nucleate as elliptical comer cracks at the faying surface of the mechanical joints and grow as elliptical arc through cracks. The weight function method for elliptical arc through cracks at mechanical fastener holes has been developed and verified in the part I of this study. In part H, applying the weight function method, the effects of the amount of clearance on the mixed-mode stress intensity (actors are investigated and the change of crack shape is predicted from the analysis for various crack shapes. The stress intensity factors leer inclined crack are analyzed and critical angle at which mode I stress intensity factor becomes maximum is determined.