• Title/Summary/Keyword: 체결응력

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Finite Element Analysis of Residual Stress by Cold Expansion Method with Clamping Force in the Plate having Adjacent Holes (인접홀에서 홀확장법과 체결력 고려시, 발생하는 잔류응력 분포에 대한 유한요소해석)

  • Yang Won-Ho;Cho Myoung-Rae;Jang Jae-Soon
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.5 s.182
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    • pp.149-154
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    • 2006
  • The cold expansion method (CEM) is one of the widely used a method to improve the fatigue behavior of materials in aerospace industry. Such improvement is due to the compressive residual stress developed when a tapered mandrel goes through the fastener holes a little smaller than the mandrel. CEM is retarded of crack initiation due to the compressive residual stress developed on the hole surface. Many researchers are studied a finite element analysis of residual stress around fastener hole. But in case of real model, fastener hole has a clamping force after CE. Therefore, it is respected that residual stress distributions should be changed due to clamping forces. In this paper, it was performed finite element analysis of residual stress by clamping force after CE in the plate having adjacent holes. From this study, it has been found that compressive residual stress near the hole increases according to clamping force. Also, the more increase clamping force, the more increases compressive residual stress. However, tensile residual stress increase beyond clamping force area.

Finite element analysis on bio-mechanical behavior of composite bone plate for healing femur fracture considering contact conditions (접촉조건을 고려한 대퇴골 치료용 복합재료 고정판의 생체 역학적 거동에 관한 유한요소해석)

  • Kim, Suk-Hun;Chang, Seung-Hwan
    • Composites Research
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    • v.23 no.1
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    • pp.1-7
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    • 2010
  • In this paper, finite element analyses for estimating the behavior of fractured femur just after the operation were carried out by using ABAQUS 6.71. A stainless steel bone plate and composite bone plates with various stacking angles were considered to find out the effect of bone plate properties on bone fracture healing. In order to simulate the actual state, contact conditions between the plate and bone and fractured bones were imposed on the finite element models and the whole analysis was divided by two steps; screw fastening step and load bearing step. The stress and strain distributions at the fracture site for the cases of the stainless steel and composite bone plates were analyzed and compared with. From the analyses it was found that the composite bone plate had potential advantages for effective bone fractures healing relieving stress shielding effect.

A Study on the Fatigue Crack Growth of Cracks in Mechanical Joints (기계적 체결부 균열의 피로균열성장에 관한 연구)

  • 허성필;양원호;정기현
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.1
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    • pp.187-194
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    • 2002
  • It has been reported that cracks in mechanical joints is generally under mixed-mode and there is critical inclined angle at which mode I stress intensity factor becomes maximum. The crack propagates in arbitrary direction and thus the prediction of crack growth path is needed to provide against crack propagation or examine safety. In order to evaluate the fatigue life of cracks in mechanical joints, horizontal crack normal to the applied load and located on minimum cross section is major concern but critical inclined crack must also be considered. In this paper mixed-mode fatigue crack growth test is performed far horizontal crack and critical inclined crack in mechanical joints. Fatigue crack growth path is predicted by maximum tangential stress criterion using stress intensity factor obtained from weight function method, and fatigue crack growth rates of horizontal and inclined crack are compared.

Research on Optimal Taper Stud Bolts for Steam Turbines Using the FEM (유한요소법을 이용한 증기터빈용 최적 테이퍼 스터드 볼트에 관한 연구)

  • 이부윤;김태완
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.2
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    • pp.8-16
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    • 2000
  • The thread load distribution as applied to large stud bolts for steam turbines is investigated using the finite element method. The stress concentration in tapered threads is studied with varying prestress and taper angle. Based upon the thread load distribution, the optimal taper angles to reduce the stress concentration are determined for various prestresses. The presented finite element model is validated by comparing results of the calculated thread load with analytic ones. The optimal taper angles obtained from this research can be used in designing tapered threads of large stud bolts for steam turbines.

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Application of Weight Function Method to Elliptical Arc Through Cracks at Mechanical Fastener Holes (기계적 체결홀에 존재하는 타원호형 관통균열에 대한 가중함수법의 적용)

  • Heo, Sung-Pil;Yang, Won-Ho;Chung, Ki-Hyun;Hyun, Cheol-Seung
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.304-310
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    • 2001
  • Cracks at mechanical fastener holes usually nucleate as elliptical comer cracks at the faying surface of the mechanical joints and grow as elliptical arc through cracks after penetrating the opposite surface. In this study mode I, II and III stress intensity factors at two surface points of elliptical arc through cracks at mechanical fastener holes are analyzed by applying weight function method. The weight function method for two dimensional mixed-mode problem is extended to three dimensional one and it is verified.

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Application of Weight Function Method to the Mixed-Mode Stress Intensity Factor Analysis of Cracks in Bolted Joints (볼트 체결부 균열의 혼합모드 응력확대계수 해석에 대한 가중함수법의 적용)

  • Heo, Sung-Pil;Yang, Won-Ho;Chung, Ki-Hyun;Cho, Myoung-Rae;Hyun, Cheol-Seung
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.212-217
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    • 2000
  • The reliable determination of the stress intensity factors for cracks in bolted Joints is needed to evaluate the safety and fatigue life of them widely used in mechanical components. The weight function method is an efficient technique to calculate the stress intensity factors for various loading conditions using the stresses of an uncracked model. In this paper the mixed-mode stress intensity factors for cracks in bolted joints are obtained by weight function method, in which the coefficients of weight function are determined by finite element analyses far reference loadings. The effects of the magnitude of clearance and factional coefficient on the stress intensity factors are investigated.

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Mixed-Mode Fatigue Crack Growth Behavior of Cracks in Mechanical Joints Considering Critical Inclined Angle (임계 경사각을 고려한 기계적 체결부 균열의 혼합모드 피로균열성장 거동)

  • Heo, Sung-Pil;Yang, Won-Ho;Chung, Ki-Hyun;Ryu, Myung-Hai
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.187-192
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    • 2001
  • Cracks in mechanical joints is generally under mixed-mode and there is the critical inclined angle at which mode I stress intensity factor becomes maximum. In order to evaluate the fatigue life of cracks in mechanical joints, horizontal crack normal to the applied load and located on minimum cross section is major concern but critical inclined crack must also be considered. In this paper mixed-mode fatigue crack growth test is performed for horizontal crack and critical inclined crack in mechanical joints. Fatigue crack growth path is predicted by maximum tangential stress criterion using mode I and mode II stress intensity factors obtained from weight function method, and fatigue crack growth rates of horizontal and inclined crack are compared.

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Interlaminar Stress Analysis of the Mechanical Joint of the Composite Materials (복합적층판 기계적 체결부에 대한 층간응력해석)

  • 안용택;송관형
    • Journal of the Society of Naval Architects of Korea
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    • v.40 no.6
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    • pp.49-57
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    • 2003
  • This method surely needs a hole that causes local strength and stiffness deterioration of the structure because of stress intensity. In this work, three dimensional stress analysis of pin-loaded joint for quasi-isotropic composite laminates was performed using commercial finite element software. Stress distribution was calculated near the edge of the pin-leaded hole and effects of the stacking sequence on the delamination were investigated. Also, the delamination strength of the composite laminates was predicted using the Ye-delamination failure criterion and compared with the experimental results. finally, newly modified failure criterion has been suggested owing to the consideration of effects of interlaminar normal stress on the delamination strength.

Analytical Study on Fatigue Behavior of Resilient Pad for Rail Fastening System (레일체결장치용 방진패드의 피로거동에 관한 해석적 연구)

  • Choi, Jung-Youl
    • The Journal of the Convergence on Culture Technology
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    • v.7 no.2
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    • pp.405-410
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    • 2021
  • In this study, a finite element analysis was performed applying a nonlinear material model and fatigue load conditions to evaluate the service life and spring stiffness of the resilient pad for rail fastening system. As a result of the fatigue analysis, the rate of change in spring stiffness compared to the initial condition was about 16%, indicating that fatigue hardening occurred. As for the stress generated in the longitudinal direction of the resilient pad, the difference between the stress generated at the center and the edge was about 10 times or more. In addition, it was analyzed that the equivalent stress of the outer boundary was more than twice as large as that of the central part. Therefore, it was analyzed that the damage and deformation of the resilient pad are the corners of the resilient pad under actual service conditions. The fatigue life diagram of the resilient pad (S-N curve) was derived using the equivalent stress of the resilient pad according to the fatigue cycles. Using the fatigue life diagram of the resilient pad derived in this study, it is considered that it can be used to predict the fatigue life under the relevant conditions by calculating the equivalent stress of the resilient pad under various load conditions.

A Study on the Fatigue Strength of the 3-D Reinforced Composite Joints (3-차원 보강 복합재 체결부의 피로강도 특성 연구)

  • Kim, Ji-Wan;An, Woo-Jin;Seo, Kyeong-Ho;Choi, Jin-Ho
    • Composites Research
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    • v.35 no.5
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    • pp.322-327
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    • 2022
  • Composite lap joints have been extensively used due to their excellent properties and the demand for light structures. However, due to the weak mechanical properties in the thickness direction, the lap joint is easily fractured. various reinforcement methods that delay fracture by dispersing stress concentration have been applied to overcome this problem, such as z-pinning and conventional stitching. The Z-pinning is reinforcement method by inserting metal or carbon pin in the thickness direction of prepreg, and the conventional stitching process is a method of reinforcing the mechanical properties in the thickness direction by intersecting the upper and lower fibers on the preform. I-fiber stitching method is a promising technology that combines the advantages of both z-pinning and the conventional stitching. In this paper, the static and fatigue strengths of the single-lap joints reinforced by the I-fiber stitching process were evaluated. The single-lap joints were fabricated by a co-curing method using an autoclave vacuum bag process and I-fiber reinforcing effects were evaluated according to adherend thickness and stitching angle. From the experiments, the thinner the composite joint specimen, the higher the I-fiber reinforcement effect, and Ifiber stitched single lap joints showed a 52% improvement in failure strength and 118% improvement in fatigue strength.