• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2004.05a
• /
• pp.114-114
• /
• 2004

주)태양금속에서 고속화차 용접구조형 대차를 채택하여 화차론 제작하였는데 한국철도기술연구원에서는 대차의 구조강도론 검증하기 위해 구조해석을 시행한 후 스트레인게이지를 실재 대차에 장착하여 정하중 시험을 시행하였고 또한 진동가속도계를 차체 및 대차프레임에 장착하여 주행안전성과 관련된 진동성능시험을 시행하였다. 본 논문은 새로 개발된 용접구조형 대차 및 이를 장착한 화차에 대해 대차프레임의 강도 검증과 화차의 안정성 여부를 판단하기 위한 시험을 시행한 결과에 대한 내용이다.(중략)

• Journal of the Korean Society for Railway
• /
• v.17 no.5
• /
• pp.321-327
• /
• 2014

In this paper, linear dynamic equations are derived from nonlinear dynamic equations of constrained multibody systems using the QR decomposition method. The derived linear equations are applied to a railway vehicle bogie. The vibration characteristics of the railway vehicle are investigated by calculating the natural mode and transfer function of the bogie frame in relation to rail-roughness input. The main modes of the bogie were found below 35Hz, and the local modes above 198Hz. The magnitude of the vertical transfer function varied with the forward velocity due to vertical and pitch modes, which were influenced by the forward velocity. The magnitude of the lateral transfer function was negligibly small, and the mode in the longitudinal direction was excited for longitudinal transfer function regardless of the forward velocity.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2004.05a
• /
• pp.87-87
• /
• 2004

최근 철도 차량은 안전성, 정시성, 대량 수송성이 우수하여 수송수요가 증가하고 있으며, 열차운행 횟수의 증가와 차량의 고속화로 운행조건이 가혹해짐에 따라 이에 대한 절대적인 안전성과 높은 신뢰성이 요구되고 있다. 철도차량과 같이 반복하중이 연속적으로 작용하는 구조물의 설계에 있어서는 구조물의 사용 환경이나 재료의 피로특성을 최우선의 고려사항으로 간주해야 한다. 실제로 철도차량의 대차 프레임은 맞대기 용접으로 제작되어 있으며, 용접부에서 파손이 발생하고 있다.(중략)

• Journal of the Korean Society for Railway
• /
• v.13 no.5
• /
• pp.469-475
• /
• 2010

In this paper, the structural integrity and fatigue strength for the bogie frame of Monorail being developed in domestic was evaluated. Presently, the standard of evaluation for the bogie frame of monorail was not regulated. Therefore, the evaluation of the structural integrity and fatigue strength for the bogie frame was performed on the basis of the UIC 615-4 standard. The structural integrity of the designed bogie frame was evaluated by displacement and Von-Mises stress under each load conditions. And the fatigue strength was evaluated by combined main in-service load conditions specified at UIC 615-4 standard and it was compared with result of fatigue analysis using winLIFE v3.1 with the function of batch processing. The results shows that the structural integrity and fatigue strength of the designed bogie frame was satisfied, and the fatigue analysis using batch processing was more effective than conventional fatigue analysis using combined load conditions.

• Proceedings of the KAIS Fall Conference
• /
• 2011.05b
• /
• pp.832-835
• /
• 2011

최근까지 용접구조물의 피로설계는 용접품질 수준에 따라 공칭응력 또는 핫스팟 응력에 의한 S-N선 도로부터 수행하였다. 본 연구에서는 유한요소망의 크기에 덜 민감하면서 기존의 하중모드형식, 두께 효과 및 용접결합형식에 상관없는 등가구조응력(E2S2) 접근법을 이용한 Master S-N선도로부터 철도차량 대차프레임의 피로수명을 평가하고자 한다. 또한 합리적인 철도차량 용접대차프레임의 피로해석 연구일환으로서, 다축피로조건인 EN규격의 피로시험조건하에 이의 피로수명을 평가하고자 한다.

• Composites Research
• /
• v.28 no.6
• /
• pp.372-377
• /
• 2015

In this study, we analyzed process numerically when a bogie frame skin is manufactured by applying resin transfer molding process using composite material instead of steel. Processing time was compared based on the various thickness of bogie frame skin and the weight variation of a skin was also considered. As a result, RTM processing time decreases and the weight of a bogie reduces as the thickness of frame skin increases with the assumption that fiber volume is constant inside the skin. By considering these results as the information to estimate the production cost, trade-off between two fields, processing time and structural properties, can be performed in design optimization to produce bogie frame.

• Journal of the Korean Society for Railway
• /
• v.13 no.1
• /
• pp.1-8
• /
• 2010

In domestic developing magnetically levitated (Maglev) vehicle, bogie frames install electromagnets which provide the vehicles to run with levitation and guidance forces; moreover, the linear motors used for traction are integrated into the same mechanical structure. This paper presents the process which predicts the evaluation of life cycle for bogie frame on various running conditions. Durability analysis considering vibration effect is simulated by using random loads resulted from dynamic simulation which takes into account the irregularities of guide rail. And it supports additional weak points which were not examined in static analysis.

• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.17 no.10
• /
• pp.554-561
• /
• 2016

In this study, loading tests and a strength evaluation of the bogie frame were conducted to verify the structural safety of the bogie system in an intermodal tram, which runs with cars on a road track. The loads were calculated taking into account the features of the road track with many sharp curves and steep gradients, which are different from the track of conventional railway. They were compared with the loads specified in the previous standard specifications. After the comparison, it was confirmed that the loads acting on the bogie system operating on a road track are slightly different from the specified loads. The specified vertical load of the standard specification for all kinds of trains is conservative, but the specified lateral and longitudinal loads are less than the calculated loads. The application of the actual loads was proven to be reasonable in the development of a new railway system. Based on the defined loads, the bogie frame was fabricated on which strain gauges were attached. It was set on the large loading frame so that the stresses could be measured when loads were applied by hydraulic actuators. After measuring the stresses, it was shown that they were below the allowable stress, which verified the structural safety of the bogie frame.

• Proceedings of the KSR Conference
• /
• 2010.06a
• /
• pp.1249-1254
• /
• 2010

The bogie structure of center guided type monorail has been applied to Incheon Wolmi Eunha monorail at first in the world, and aluminum alloy material bogie is first ever introduced in Korea. Since bogie transfers vertical and horizontal loads to the track and guide rail as an essential system, its structure should have enough durability and secure excellent operation performance and ride quality. This study presents a suitable structure for center guided type monorail, a system combination method for bogie operation performance and riding quality, and a solution for better bogie frame durability.

• Journal of the Korean Society for Railway
• /
• v.18 no.4
• /
• pp.301-308
• /
• 2015

To reduce the weight of a railroad vehicle, a bogie frame skin is considered for manufacture using an RTM process and composite material. Compared to other processes, RTM has merits in that it demands only simple manufacturing facilities and can produce a large and complex structure in a short cycle time. On the other hand, it is important to determine the proper number and locations of gates and vents to prevent void formation inside a structure. In this study, we numerically predicted the flow pattern in a bogie frame skin during the RTM process by distinguishing the permeability of a fiber mat as isotropic or anisotropic. Using the results, we analyzed the RTM process conditions of the bogie frame to predict skin void formation, mold filling time, and optimum location of vents depending on the permeability conditions.