• Title/Summary/Keyword: 철도차량차륜

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Dynamic Analysis of Railway Vehicle with Wheel Unbalance (차륜 불평형이 있는 철도차량의 동적해석)

  • Lee, Seung Il;Choi, Yeon-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1387-1395
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    • 2013
  • When the center of mass of a railway wheel is not aligned with the geometrical center of the wheel axis, wheel unbalance occurs. If a railway vehicle runs without removing the wheel unbalance, vibrations will be produced. This will also cause wear and damage of the axle bearing. In this study, dynamic analysis of a railway vehicle with wheel unbalance was conducted to examine the reduction in critical speed and the resonance of the car-body and the effect on the magnitude of wheel unbalance was examined. In addition, the calculation of the car-body vibration owing to static and dynamic unbalance in the railway wheel shows that two-plane balancing is necessary.

Analysis of Vehicle Dynamic Performance after Wheel Reprofiling (차륜 전삭에 따른 차량 동적성능 분석)

  • Hur, Hyunmoo;Ahn, Dahoon;Youn, Suksoon;Choi, Yongwoon
    • Journal of the Korean Society for Railway
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    • v.19 no.5
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    • pp.565-575
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    • 2016
  • Wheel reprofiling is frequently conducted to remove faults such as flange wear, flat areas, and cracks that occur in railway vehicle operation. We analyzed the dynamic performances of a vehicle before and after wheel reprofiling to grasp the influence of reprofiling on the dynamic behavior of the vehicle. We measured the wheel profile of the test vehicle and conducted a running test to analyze the vibration and comfort characteristics of the test vehicle. The result of the test indicated that vibration of the test vehicle after wheel reprofiling was reduced compared to that before wheel reprofiling. And, comfort level of the test vehicle after wheel reprofiling was improved by about 3dB laterally and vertically. Consequently, the positive effect of wheel reprofiling on the dynamic performance of vehicle was verified.

Study on the Dynamic Behavior Characteristics due to the Unbalance High Speed Railway Vehicle Wheel (고속철도차량용 차륜 불평형에 의한 동적 거동 특성 연구)

  • Lee, Seung-Yil;Song, Moon-Shuk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.7
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    • pp.175-181
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    • 2016
  • This occurs when the unbalanced rotating body is inconsistent with the mass center line axis geometric center line. Wheelsets are assembled by a single axle with two wheels and a rotating body of a running railway vehicle. Owing to non-uniformity of the wheel material, the wear, and error of the wheel and axle assembly may cause an imbalance. Wheelsets will suffer the effects of vibrations due to the unbalanced mass, which becomes more pronounced due to the thin and high-speed rotation compared to the shaft diameter This can affect the driving safety and the running behavior of a rail car during high-speed running. Therefore, this study examined this unbalanced wheel using a railway vehicle multibody dynamics analysis tool to assess the impact of the dynamic VI-Rail movement of high-speed railway vehicles. Increasing the extent of wheel imbalance on the analysis confirmed that the critical speed of a railway vehicle bogie is reduced and the high-speed traveling dropped below the vehicle dynamic behaviour. Therefore, the adverse effects of the amount of a wheel imbalance on travel highlight the need for management of wheel imbalances. In addition, the static and dynamic management needs of a wheel imbalance need to be presented to the national rail vehicles operating agency.

A Study on Safety Estimation of Railroad Wheel (컨테이너 철도차륜의 안전성 평가에 관한 연구)

  • Lee, Dong-Woo;Kim, Jin-Nam;Cho, Seok-Swoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.4
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    • pp.1178-1185
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    • 2010
  • Recently, high speed of container freight cars is causing fatigue damage of wheel. Sudden failure accidents cause a lot of physical and human damages. Therefore, damage analysis for wheel prevents failure accident of container freight car. Wheel receives mechanical and thermal loads at the same time while rolling stocks are run. The mechanical loads applied to wheel are classified by the horizontal load from contact of wheel and rail in curve line section and by the vertical force from rolling stocks weight. Also, braking and deceleration of rolling stocks cause repeated thermal load by wheel tread braking. Specially, braking of rolling stocks is frictional braking method that brake shoe is contacted in wheel tread by high breaking pressure. Frictional heat energy occurs on the contact surface between wheel tread and brake shoe. This braking converts kinetic energy of rolling stocks into heat energy by friction. This raises temperature rapidly and generates thermal loads in wheel and brake shoe. There mechanical and thermal loads generate crack and residual stress in wheel. Wetenkamp estimated temperature distribution of brake shoe experimentally. Donzella proposed fatigue life using thermal stress and residual stress. However, the load applied to wheel in aforementioned most researches considered thermal load and mechanical vertical load. Exact horizontal load is not considered as the load applied to wheel. Therefore, above-mentioned loading methods could not be applied to estimate actual stress applied to wheel. Therefore, this study proposed safety estimation on wheel of freight car using heat-structural coupled analysis on the basis of loading condition and stress intensity factor.

A study on Profile Measurement for Railway Wheels using High Speed Camera and Vision Technology (고속 하이비젼 카메라 기술을 이용한 철도차량 차륜형상 측정에 관한 연구)

  • Won, Si-Tae;Kwon, Seok-Jin;Huh, Sung-Bum
    • Journal of the Korean Society for Railway
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    • v.18 no.1
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    • pp.1-7
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    • 2015
  • Maintenance and repair devices used for the inspection of the main parts of domestic railway vehicles have been imported from abroad. Especially, one of the representative domestic devices, the 'Wheel Profile Inspector System (WPIS)', was made by benchmarking foreign devices; this vehicle has been operated in the field. However, problems such as the reliability and performance of the WPIS in operation have appeared. In this study, in order to improve the precision and reliability of the WPIS for maintenance and inspection of railway vehicle wheels, the researchers improved the railway vehicle's WPIS by applying high-speed vision camera technology and an optimized image algorithm. The test results show that the reliability of the developed WPIS improved by approximately 10.4% compared to that of the conventional system.

Analysis on Running Safety for KTX Vehicle (KTX차량의 주행 안전성 해석)

  • Kim, Jae-Chul;Ham, Young-Sam
    • Journal of the Korean Society for Railway
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    • v.10 no.5
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    • pp.473-479
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    • 2007
  • Lateral vibration at the tail of KTX train was found during the acceptance test. In order to settle the problem of lateral vibration, the wheel conicity was changed 1/40 to 1/20. However, we should evaluate the running safety of vehicle with 1/20 wheel conicity because modification of wheel conicity may cause the running performance to be worse and critical speed to reduce. In this paper, we calculate critical speed of KTX bogie as wheel conicity increase and analyze the running safety for KTX that has 20 car trainset formation using VAMPIRE. and compare with the test results of KHST to validate analysis results on high speed line. A analysis results show that critical speed of 0.3 wheel conicity is over 375km/h and curving performance of 1/20wheel conicity is better than 1/40. Also, we examinate the running performance of KTX to check out possibility to increase speed of KTX on conventional line. A analysis results show that it is possible to increase up to 10% the speed of KTX on tangent line but KTX on a curved line should be operated with the speed of conventional train.

Running Safety Analysis of Railway Vehicle Systems for Ground Vibration (철도 차량의 지반진동에 의한 주행안전성 평가)

  • Choi, Jun-Sung;Jo, Man-Sup;Lee, Jin-Moo
    • Tunnel and Underground Space
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    • v.16 no.4 s.63
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    • pp.288-295
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    • 2006
  • In this study, dynamic behavior of the vehicles is analyzed, while the track is subjected to lateral vibrations due to earthquake and blasting load. A computer program(WERIA, Wheel Rail Interaction Analysis) is used, which can simulate dynamic responses of vehicles subjected to lateral vibrations. The analysis considers two types of vehicles: I.e. power cars of KTX and Busan subway train. It can also consider the interaction with sub-structures such as tracks and soil. The creep force module is considered, and the running safety of railway vehicles subjected to earthquake and blasting loading is studied. Based on the results of this study, the running safety of the vehicles can be confirmed against lateral vibration.

Construction of the Obstacle Detection Systems for a Scaled Steering Bogie (축소 조향대차의 장애물 검지시스템 구축)

  • Kim, Minl-Soo;Hur, Hyun-Moo
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.1757_1758
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    • 2009
  • 본 논문에서는 철도차량의 능동조향시스템 연구를 위한 축소 조향대차의 장애물 검지시스템 구축에 대여 연구하였다. 철도차량에서 능동조향이란 곡선부 주행 시 차륜/레일 접촉에 의한 승차감 저하 및 차륜/레일의 마모와 소음을 줄이고, 고속주행을 위한 조향성능 및 주행안정성을 확보하기 위한 휠셋의 제어기술이다. 따라서 논문에서는 조향제어전략 및 제어기법을 연구하기 위한 축소 차량모델(견인대차와 조향대차로 구성)의 개발과정으로서 자동운전을 위한 장애물 검지시스템에 대한 연구를 수행하였으며 주행실험을 통해 그 성능을 검증하였다.

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A Three Dimensional Wheelset Dynamic Analysis considering Wheel-rail Two Point Contact (차륜-레일 2점 접촉을 고려한 3차원 윤축 동역학 해석)

  • Kang, Ju-Seok
    • Journal of the Korean Society for Railway
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    • v.15 no.1
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    • pp.1-8
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    • 2012
  • Wheelset dynamic analysis is a key element to determine the degree of accuracy of railway vehicle dynamics. In this study, a three-dimensional wheelset dynamic analysis is presented in such a way that the precise wheel-rail contact analysis in three-dimension is implemented into the dynamic equations of a wheelset. A numerical procedure that can be used for the analysis of a wheelset dynamics when the wheel-rail two point contact occurs in a cornering maneuver is developed. Numerical solutions of the constraint equations and the dynamics equations of a wheelset are achieved by using Runge-Kutta method. The proposed wheelset dynamic analysis is validated by comparison against results obtained from VI-RAIL analysis.