• Title/Summary/Keyword: 척킹

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A Study on the Chucking of Ferrule using Cone-type Centers and Ball-type Centers in Co-Axial Grinding - Chucking Error Analysis (원추형 센터와 볼형 센터를 이용한 페룰 동축 연삭시 척킹에 관한 연구-척킹 오차 해석)

  • 김동길;박성준;김영태;이상조
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.2
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    • pp.40-49
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    • 2003
  • Ferrule is widely used as fiber optic connecters. In fiber-optic communications. the shape accuracy such as coaxiality and cylindricity of ferrule affects insertion loss. When coaxial grinding of ferrule supported by two pin. pin alignment and chucking accuracy are very important. In this research, the kinematic behavior of the ferrule centers are investigated in the case where the ferrule is chucked with the cone-shaped center pins and bail centers, With homogeneous coordinate transformation and numerical analysis, the obtained results are as follows: In the case of cone-type center, the alignment errors between center pins alone do not affect the rotation accuracy of ferrule. The alignment errors between center holes cause sinusoidal displacement of ferrule. And the maximum displacement of ferrule centers is proportional to the center pin angle. In the case of ball-type center, the displacements of ferrule centers has similar pattern as cone-type center, and the alignment errors art proportional to ball diameters.

A study on the chucking alignment error analysis in coaxial grinding of ferrule (페룰 동축연삭시 척킹 오차 해석)

  • 김동길;김영태;이상조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.9-14
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    • 2002
  • Ferrule is widely used as fiber optic connecters. In fiber-optic communications, the shape accuracy such as coaxiality and cylindricity of ferrule affects insertion loss. When coaxial grinding of ferrule supported by two pin, pin alignment and chucking accuracy are very important. In this research, the kinematic behavior of the ferrule center is investigated in the case where cone-shaped center pins and round circle hales which make contact with each other near the edge of the holes, using homeogenous coordinate transformation and numerical analysis. The obtained results are as follows: The alignment errors between center pins alone do not affect the rotation accuracy of ferrule. The alignment errors between center holes cause a sinusoidal displacement of ferrule. And the maximum displacement of ferrule centers increase in proportion to the center pin angle in the case of a fixed alignment errors

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A study on the chucking system in coaxial grinding of ferrule (페룰 동축 연삭시 척킹 시스템에 관한 연구)

  • Kim, Dong-Kil;Lee, Sang-Jo;Ahn, Geon-Jun;Kwak, Chol-Hun
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.987-991
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    • 2003
  • Ferrule is widely used as fiber optic connecters. In fiber-optic communications, the shape accuracy such as coaxiality and cylindricity of ferrule affects insertion loss. When coaxial grinding of ferrule supported by two pin, pin alignment and chucking accuracy are very important. In this research, the kinematic behavior of the ferrule center is investigated in the case where cone-shaped center pins and round circle holes which make contact with each other near the edge of the holes, using homeogenous coordinate transformation and numerical analysis. The obtained results are as follows: The alignment errors between center holes cause a sinusoidal displacement of ferrule. And the maximum displacement of ferrule centers increase in proportion to the center pin angle. The relationship between center pins displacement in coaxial grinding and grinding accuracy was explained.

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Workpiece-Chucking Device Using Two-Way Shape Memory Alloys: Feasibility Test (양방향성 형상기억합금을 이용한 공작물 척킹장치: 유용성 검증)

  • Shin, Woo-Cheol;Ro, Seung-Kook;Park, Jong-Kweon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.5
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    • pp.462-468
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    • 2009
  • In this study, a workpiece-chucking device that generates a chucking force from a shape memory alloy is introduced. This paper first presents train procedure to transform a commercial one-way shape memory alloy into a two-way shape memory alloy, which makes unclamping mechanism of the chucking device simpler than that using the one-way shape memory alloy Second, it describes a conceptual design of the workpiece-chucking device using the two-way type shape memory alloy. Third, it presents a prototype and its chucking characteristics, such as time-response of clamping/unclamping operations and a relationship between temperatures and chucking forces. Finally, it describes a mill-machining test conducted with the prototype. The results confirm that the proposed workpiece-chucking device is feasible for micro machine-tools.

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The Grinding Machining Characteristics of $ZrO_2$ Ceramics Ferrule in the Chucking Alignment Error (척킹 평형 정렬 오차에 따른 지르코니아 세라믹스 페룰의 연삭 가공 특성)

  • Lee S.W.;Kim G.H.;Choi Y.J.;Choi H.Z.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.19-22
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    • 2005
  • As the optical communication industry is developed, the demand of optical communication part is increasing. $ZrO_2$ ceramic ferrule is very important part which can determines the transmission efficiency and information quality to connect the optical fibers. In general $ZrO_2$ ceramic ferrule is manufactured by grinding process because the demands precision is very high. And the co-axle grinding process of $ZrO_2$ ceramic ferrule is to make its concentricity all of uniform before centerless grinding. When co-axle grinding of ferrule supported by two pin, pin chucking alignment accuracy is very important. This paper deals with the analysis of the chucking alignment experiment with parallel error on the micro feeding equipment. Thus, if possible be finding highly good the chucking alignment of two pin.

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Chucking Compliance Compensation by Using Linear Motor (리니어 모터를 이용한 척킹 컴플라이언스 보상)

  • Lee, Seon-Gyu;Lee, Jin-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.15-22
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    • 2002
  • This paper introduces a compensating system for machining error, which is resulted from chucking with separated jaws. In machining the chucked cylindrical workpiece, the deterioration of machining accuracy, such as out-of-roundness is inevitable due to the variation of the radial compliance of the chuck workpiece system which is caused by the position of jaws with respect to the direction of the applied force. To compensate the chucking compliance induced error, firstly roundness profile of workpiece due to chucking compliance after machining needs to be predicted. Then using this predicted profile, the compensated tool feed trajectory can be generated. And by synchronizing the cutting tool feed system with workpiece rotation, the chucking compliance induced error can be compensated. To satisfy the condition that the cutting tool feed system must provide high speed and high position accuracy, brushless linear DC motor is used. In this study, firstly through the force-deflection experiment in workpiece chucked lathe, the variation of radial compliance of chuck workpiece system is obtained. Secondly using the mathematical equation and cutting experiment result, the predicted profile of workpiece and its compensation tool trajectory are generated. Thirdly the configuration of compensation system using linear motor is introduced, and to improve the system performance, PID controller is designed. Finally the tracking performance of system is examined by experiment. Through the real cutting experiment, roundness is significantly improved.

저순도 알루미나 예비소결체 절삭시의 공구 수명

  • 이재우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.247-247
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    • 2004
  • 세라믹의 완전 소결체는 높은 경도와 취성을 가지기 때문에 연삭과 같은 입자가공이 행해지게 되어, 가공능률이 매우 낮고, 복잡한 형상 창성이 어렵다. 완전소결된 세라믹의 절삭가공에서는, 공구수명이 짧고, 가공속도가 매우 늦어 일반의 부품가공에 적용하기 어렵다. 또한 소결이 전혀 행해지지 않은 성형체의 절삭가공은 공작물의 강도가 약하기 때문에 가공속도, 가공능률, 부품의 척킹 및 치수 정밀도 등에 문제가 있다고 할 수 있다 이러한 문제 때문에 엔지니어링 세라믹의 고능률, 고품위 절삭에 관한 연구가 필요하다.(중략)

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척-공작물계의 동특성 평가에 관한 연구

  • 신승춘;구연욱;남궁석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.23-27
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    • 1992
  • 종래부터 공작기계의 성능은 그 공작기계가 발휘하는 가공정도와 가공능률이라고 하는 막연한 개념으로 취급되어 왔으나, 최근 가공정도나 가공능률을 저해하는 제현상, 예를 들면 채터나 열변형 등에 관한 정력적인 연구가 진행되면서 이들이 발생기구가 명확히 됨과 동시에 이들 제현상의 발생한계로부터 가공성능을 정량적으로 평가 해왔다. 그러나 연구보고라는 말의 성격상 연구의 대부분이 특정 현상이나 요소에 대하여 기술한 것이기 때문에 제 현상을 총괄하여 공작기계의 성능을 체계화한 것이라고볼 수는 없다. 여기서 공작물의 물림조건에서 발생 되고 있는 여러가지 문제점 중에서 척킹(chucking)된 공작물의 물림강성이 채터 진동의안정한계, 즉 가공한계에 미치는 영향에 대해서는 선삭가공에서 척 가공방식이 일반적으로 널리사용되고 있다는 점을 감안할 때 매우 중요한 과제이다. 그 중에서도 척에 물린 공작물의 경우에는 절삭저항의 작용위치와 죠의상대적인 위치에 의한 공작물 강성의 변화가 가공정도에 커다란 영향을 미친다는 것이 오래 전부터 지적되고있느 사항 중의 하나이다. 따라서 척-공작물계의 동적인 특성이 절삭현상에 미치는 영향에 대하여 동적인 관점에서 검토할 필요가 있다.

A Study on Development of Dielectric Layers for High-Temperature Electrostatic Chucks (고온용 정전기척의 유전층 개발에 관한 연구)

  • 방재철
    • Journal of the Microelectronics and Packaging Society
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    • v.8 no.3
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    • pp.31-36
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    • 2001
  • Dielectric material which is suitably designed for the application of the high-temperature electrostatic chucks(HTESCS) has been developed. Electrical resistivities and dielectric constants of the dielectric layer satisfy the demands for the proper operation of HTESC, and coefficient of thermal expansion(CTE) of the dielectric material matches well that of the bottom insulator so that it secures stable structure. In order to minimize particle contaminations, borosilicate glass(BSG) is selected as a bonding layer between dielectric layer and bottom insulator, and silver is used as a electrode. BSG is solidly bonded between upper dielectric and bottom insulator, and no diffusions or reactions are observed among silver electrode, dielectric, and glass layers. The chucking characteristics of the fabricated HTESC are found to be superior to those of the commercialized one.

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Development of the Design Algorithm Using the Equivalent Magnetic Circuit Method for Colenoid Type Electromagnetic Linear Actuator (등가자기회로를 활용한 콜레노이드 타입 선형 액츄에이터 설계 알고리즘 개발)

  • Han, Dong-Ki;Chang, Jung-Hwan
    • Journal of the Korean Magnetics Society
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    • v.26 no.2
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    • pp.55-61
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    • 2016
  • This study proposes the design algorithm of an electromagnetic linear actuator with a divided coil excitation system, such as the colenoid (COL) system, using the equivalent magnetic circuit (EMC) method. Nowadays, the clamping device is used to hold workpiece in the electrically driven chucking system and is needed to produce a huge clamping force of 40 kN like hydraulic system. The design algorithm for electromagnetic linear actuator can be obtained using the EMC method. At first, the parameter map is used to decide the slot width ratio in the initial design. Next, to make the magnetic flux density uniform at each pole, the pole width is adjusted by the pole width adjusting algorithm with EMC. When the dimensions of the electromagnetic linear actuator are decided, the clamping force is calculated to check the desired clamping force. The design results show that it can be used to hold a workpiece firmly instead of using a hydraulic cylinder in a chucking system.