• Journal of the Korean Society for Precision Engineering
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• v.19 no.11
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• pp.183-191
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• 2002

Drilling tests were carried out using drills with various drill shapes for burr minimization. Final objective of this study is to develop compatible drill shape for minimization of burr formation. For experiments, general carbide drills, round drills, chamfered drills and step drills are designed and manufactured. Burrs are formed by various cutting conditions and in 4 different work materials. Laser sensor is used to measure burr geometries. Cutting forces in drilling are also measured and compared in every drill. As a result of the experiments, step drills with specific step angle and step diameter are suggested for burr minimization.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.7
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• pp.155-160
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• 2001

A milling process with 45 degree chamfered inserts produces a perfect flat surface only in theory. It is due to many unwanted factors including thermal effect, dynamic effect, the problem of the controller used and the problem of accuracy of the machine tool. In this study, introduced is a method to improve the surface roughness by redesigning of the chamfer angle of the insert, which traditionally has been 45 degree. First, the relationship between the fixed machine coordinate and the relative coordinate on the insert is derived. This transfer matrix is used to determine the new insert angle to maximize the flatness of the machined surface. A newly designed insert is manufactured, and used to carry out the experiment. It is proved that she insert designed by the proposed method produced a much flatter surface than a traditional one.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.10a
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• pp.187-192
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• 2001

In this paper, a practical method to generate task strategies applicable to charmfulness and high-precision assembly, is proposed. The difficulties in devising reliable assembly strategies result form various forms of uncertainty such as imperfect knowledge on the parts being assembled and functional limitations of the assembly devices. In approach to cope with these problems, the robot is provided with the capability of learning the corrective motion in response to the force signal through iterative task execution. The strategy is realized by adopting a learning algorithm and represented in a binary tree type database. To verify the effectiveness of the proposed algorithm, a series of simulations and experiments are carried out under assimilated real production environments. The results show that the sensory signal-to-robot action mapping can be acquired effectively and, consequently, the assembly task can be performed successfully.

• Proceedings of the KIEE Conference
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• 2007.04c
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• pp.165-167
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• 2007

영구자석 선형 동기 전동기(PMLSM)는 코깅력과 단부력에 의한 큰 추력 리플을 갖는 문제점이 있다. 본 논문에서는 영구자석 선형 동기 전동기의 디텐트력을 줄이기 위해 영구자석의 극수와 전기자의 슬롯수의 비를 변경한 새로운 구조의 단 1차형 영구자석 선형동기 전동기를 제안하였으며, 단부력을 줄이기 위하여 전기자의 길이 조정 및 챔퍼링을 통하여 영구자석 선형 동기 전동기를 설계하였다.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 1996.11a
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• pp.3-11
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• 1996

본 연구는 고체 추진기관의 각종 밀봉 부에 많이 사용되는 O-링의 설계시 고려되는 각종 형상인자의 변화에 따른 O-링의 거동과 응력 상태를 분석하여 설계 최적조건을 찾기 위한 내용을 다루고 있다. 조립 부의 내외경과 조립 공차, 챔퍼길이와 각도, 조립 홈의 외경, 깊이, 폭, 구성반경, O-링의 내경과 선 직경 등의 설계 변수에 의한 조립부 형상과 재료의 물성치, 유한요소 선택 및 요소 분할, 경계조건, 하중조건, 접촉부 정의 등을 MSC/PATRAN3의 $PCL^{[1]}$/로 프로그래밍 하여 설계변수에 의한 결과 분석을 손쉽게 수행할 수 있도록 시도하였다 고무의 Hyperelastic 물성치는 문헌상의 자료$자료^{[2]}$에 제시된 Ogden 상수를 사용하였으며 추후에는 인장시험, 순수전단시험, 이 축 인장시험을 통해 실험적으로 측정$^{[3]}$ 하여 적용할 예정이다. 고무의 대변형, 대 변형률을 고려한 비선형 응력해석은 MSC/PATRAN3의 Advanced FEA 모듈과 ABAQUS 5.5를 사용하였다. 본 연구에서의 해석결과를 설계변수들의 영향을 비교 분석하는데 사용하였으나 그 정확도가 입증된 상태는 아니며 추후 실제 조립 및 수압시험을 통해 평가할 예정이다.

• Proceedings of the KIEE Conference
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• 2001.11c
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• pp.119-122
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• 2001

This paper discusses the peg-in-hole task of chamferless parts using force/moment/vision sensors. The directional error occurring during the task are categorized into two cases according to the degree of initial errors, And different Mechanical analysis has been accomplished for each cases. This paper proposes an algorithm which enables to reduce intial directional error using digital Images acquired from hand-eyed vision sensor, And to continue the task even with the large directional error by adjusting the error using digital image processing. The effectiveness of the algorithm has been demonstrated through experimentation using 5-axis robot equipped with a developed controller force/moment sensor and color digital camera on its hand.

• 한국신재생에너지학회:학술대회논문집
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• 2011.11a
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• pp.61.2-61.2
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• 2011

본 연구에서는 박막 태양전지용 투명전극으로 사용하기 위해서 Gun-type RF 마그네트론 스퍼트링을 이용하였다. 챔퍼안의 타겟은 AZO타겟(Zn: 98[wt.%], Al:2[wt.%]을 장착하였고 공정압력은 고진공을 유지하였다. 온도는 $300^{\circ}C$로 고정하였고 전력은 70W로 고정하였다. $Ar^+$ 가스유량비를 20sccm~100sccm으로 변화를 주어 기판 위에 AZO를 증착하여 AZO의 구조적 및 광학적 특성의 의존성을 알아보았다. 모든 가스변화에서 400에서 700 nm까지의 가시광 영역에서의 AZO 박막의 평균 투과도는 약 85% 이상의 우수한 투과율을 보인다. AZO 박막 내의 결정 구조는 (002)면으로 우선 배향을 하는 wurtzite 구조를 가지며, $Ar^+$변화에 의해 두께가 증가하면서 결정립의 주상 (columnar) 성장이 향상되고 결정립의 크기도 증가한다. 이러한 경향성은 $Ar^+$변화에 의해 결정성이 향상된다는 것을 의미한다. 이와 같은 구조 및 광학 특성을 가지는 유리 기판 위에 증착된 AZO는 박막 태양전지용 투명 전극으로 응용이 가능할 것이다.

• Proceedings of the KIEE Conference
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• 2005.07b
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• pp.1207-1209
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• 2005

원통형 선형 동기 전동기의 디텐트력은 고정자 안쪽의 치와 영구자석 사이에서 작용하는 힘과 고정자 바깥쪽의 치와 영구자석 사이에서 작용하는 힘의 합이며, 일반적으로 고정자 바깥쪽의 치와 영구자석 사이에서 작용하는 단부효과에 의한 힘이 훨씬 크다. 이 단부효과에 의한 힘을 줄이기 위한 방법으로 고정자의 길이 조정 및 챔퍼링이 있으며, 이를 통하여 원통형 선형동기 전동기 고정자의 형상을 최적 설계한다.

• Journal of the Korean Society for Precision Engineering
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• v.10 no.3
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• pp.175-181
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• 1993

In this paper, a practical method to generate task strategies applicable to chamferless and high-precision assembly, is proposed. The difficulties in devising reliable assembly strategies result from various forms of uncertainty such as imperfect knowledge on the parts being assembled and functional limitations of the assembly devices. In approach to cope with these problems, the robot is provided with the capability of learning the corrective motion in response to the force signal trrough iterative task execution. The strategy is realized by adopting a learning algorithm and represented in a binary tree type database. To verify the effectiveness of the proposed algorithm, a series of simulations and experiments are carried out under assimilated real production environments. The results show that the sensory signal-to-robot action mapping can be acquired effectively and, consequently, the chamferless assembly can be performed successfully.

• Proceedings of the KSME Conference
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• 2001.06b
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• pp.670-675
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• 2001

This paper is to propose image segmentation method based on chamfer algorithm. First, we get original image from CCD camera and transform it into gray image. Second, we extract maximum gray value of background and reconstruct and eliminate the background using surface fitting method and bilinear interpolation. Third, we subtract the reconstructed background from gray image to remove noises in gray image. Fourth, we transform the subtracted image into binary image using Otsu's optimal thresholding method. Fifth, we use morphological filters such as areaopen, opening, filling filter etc. to remove noises and isolated points. Sixth, we use chamfer distance or Euclidean distance to this filtered image. Finally, we use watershed algorithm and count microorganisms in image by labeling. To prove the effectiveness, we apply the proposed algorithm to one of Ammonia-oxidizing bacteria, Acinetobacter sp. It is shown that both Euclidean algorithm and chamfer algorithm show over-segmentation. But Chamfer algorithm shows less over-segmentation than Euclidean algorithm.