• 기계와재료
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• 제22권1호
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• pp.46-53
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• 2010

공작기계에서 가공정밀도를 저하시키는 가장 큰 요인은 열변형 및 채터진동이다. 본 고에서는 이 중 장시간 가공중 기계의 열변형에 따른 문제점을 자동으로 공작기계 CNC(Computerized Numerical Controller) 제어기상에서 실시간으로 보상하여 주는 장치 및 기술개발 사례에 대한 내용을 언급하고자 한다. 기계가공에서 온도신호의 실시간 데이터 취득 및 열변형에 따른 공작기계 원점(Work Offset)의 자율보정이 가공정밀도 향상 및 가동률 향상에 많은 영향을 끼친다 이에 따라 본 고에서는 온도 데이터의 취득부와 보상을 위한 보정값 추출을 위한 선형회귀법 및 신경회로망의 보정모델을 임베디드화한 디바이스와 CNC상에서 가공중 공작기계 원점 자동보정을 하는 시스템을 개발하였기에 관련내용을 소개하고자 한다.

• 한국정밀공학회지
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• 제12권1호
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• pp.15-21
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• 1995

Automatic monitoring of cutting process is one of the most important technologies for increasing the stability and the reliability of unmanned manufacturing system. In this study, the methods which use laser displacement signals and banded energy method are proposed to monitor chatter vibration in the turning process. From this method, the monitoring system of the chatter vibration was developed and investigated its practical possibility. As a result, it is shown by experiments that the chatter vibration can be detected accurately, and it can be widely used in most turning processes.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 춘계학술대회 논문집
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• pp.339-345
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• 2002

연삭 가공시 발생하는 채터는 정밀도 및 품질을 저하시킨다. 본 논문에서는 연삭가공시 작업시간에 따른 연삭 법선력 및 AE 신호의 거동을 관찰함으로써 (1) 연삭법선력의 수학적 모델은 그 진폭이 지수적으로 변하는 형태이고, (2) 그 지수가 음(minus)이 될 때가 체터 발생시점이며 (3) 이를 토대로 이론적으로 (2)를 규명할 수 있는 방법을 고찰하였다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1995년도 추계학술대회 논문집
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• pp.109-112
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• 1995

This paper analyzes high efficiency anti-vibration boring bars which increase stability against chatter vibration in boring operations. Structural analysis and mathematical modeling with considering dynamic properties for three types of existing boring bars are performed to search for optimal design parameters. The purpose of this paper is to find out design parameters for high efficiency anti-vibration boring bar.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2004년도 추계학술대회 논문집
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• pp.219-224
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• 2004

There have been many researches on machine tool vibration and chatter to obtain assessment procedure and more productivity. In this paper chatter limit is predicted on a universal machining center which used a parallel mechanism. The prediction method uses the combination of structural dynamic characteristics and cutting dynamics. So the dynamic characieristics were obtained by vibration experiments. We showed the unstable cutting conditions, and from them we could plot the unstable borderlines.

• 한국생산제조학회지
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• 제23권3호
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• pp.273-278
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• 2014

This study presents a chatter vibration avoidance program for the milling process. Chatter vibration has a negative effect on workpieces and spindle-tools. When chatter vibration occurs, the cutting tool is loaded dynamically, a chatter pattern is generated on the workpiece, and the tool life is reduced. The developed program is composed of various modules such as an FFT analyzer, an impact test analyzer, a chatter vibration indicator, and a spindle speed recommender. The proposed program is verified using an AISI D2 cutting experiment in milling process. The effect of chatter vibration on the machining condition can be simulated by the suggested method, and successfully exploited to avoid chatter vibration.

• 한국생산제조학회지
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• 제23권4호
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• pp.325-329
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• 2014

This paper proposes a method to predict chatter vibration generated in milling processes and to enhance machining quality and surface finish. Chatter vibration is a common problem in the milling of thin walls and floors. It causes a poor surface finish, or even marks, to appear on the final machined surface. Therefore, an effective method is necessary to predict chatter vibration in machine tools. In this investigation, chatter vibration is measured by an accelerometer, microphone, and Acoustic Emission (AE) sensor in a machining operation. Based on the results of the experiment, a microphone can be applied for the prediction of chatter vibration in milling processes.

• 한국정밀공학회지
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• 제18권10호
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• pp.101-108
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• 2001

In this study, the static and dynamic characteristics of endmilling process were modelled and the analytic realization of chatter mechanism was discussed. In this reward, We have discussed on the comparative assessment of recursive time series modeling algorithms that cal represent time machining process and detect the abnormal machining behaviors in precision endmilling operation. In this study, simulation and experimental works were performed to show the malfunctional behaviors. For this purpose, new recursive algorithm(RLSM) was adopted for the oil-line system identification and monitoring of a machining process, we can apply these new algorithms in real process for detection of abnormal chatter. Also, The stability lobe of chatter was analysed by varying parameter of cutting dynamics in regenerative chatter mechanics.

• 한국정밀공학회지
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• 제17권6호
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• pp.192-198
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• 2000

This paper presents multi degree analysis of self-exited vibration of grinding system including spindle and workpiece rotational effect. The governing equations are derived by applying the finite element method to structure of spindle and workpiece rotor and by estimating the grinding force. Vibration analysis is carried out for external cylindrical plunge grinding. Displacement of workpiece and grinding force is simulated with machining time. Using this model, effects of characteristics of spindle bearing and major grinding conditions on chatter growth rate are predicted. Some of results are compared with those of other previous model and show good agreements.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2014년도 춘계학술대회 논문집
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• pp.215-215
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• 2014

현재 가장 많이 사용되고 있는 스프링식 안전밸브는 스프링과 설정치 드리프트, 누설 취약성, 채터링에 의한 시트 파손등의 문제점을 지니고 있다. 안전밸브 디스크에서 발생하는 유체 누설은 안전밸브 설정압력 개방에 영향을 주며, 시트(Seat)면의 이물질 삽입, 균열 및 유체에 의한 침식(Erosion) 등에 의해 밸브 핵심 부품이 쉽게 손상되어 기기 성능 저하를 초래하게 된다. 따라서 유체 누설을 조기에 탐지하고 정량화하여 해당 기기의 상태정보 제공을 통한 누설 감지 기법 연구가 요구된다. 원자력 발전소의 경우 밸브에서 유체가 누설되면 밸브의 오작동 및 운전 안정성 저해 요인이 된다. 따라서 본 연구에서는 음향방출법을 이용하여 안전밸브의 유체 누설을 평가하고, 안전밸브의 음향신호 측정 위치 선정 및 누설량에 따른 음향신호를 분석하고자 한다.