• Title/Summary/Keyword: 차체판넬

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An application of grid analysis technique and forming limit diagram in development of automotive body panels (자동차 차체 판넬의 개발에 있어서 변형 측정법 및 성형 한계도의 이용)

  • 전기찬;유동진;이정우
    • Journal of the korean Society of Automotive Engineers
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    • v.11 no.1
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    • pp.7-13
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    • 1989
  • 본 고에서는 당사에서 이용하고 있는 그릿드 마킹법에 의한 변형의 측정과 성형 한계도의 이용에 관하여 간략하게 소개하고자 한다.

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Evaluation on Adiabatic Property for Vehicular Sandwich Composite Structure (차체 구조용 샌드위치 복합소재 단열 특성 평가)

  • Lee Sang Jin;Oh Kyung Won;Jeong Jong Cheol;Kong Chang duk;Kim Jeong Seok;Cho Se Hyun
    • Composites Research
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    • v.19 no.1
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    • pp.9-14
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    • 2006
  • Experimental investigation on heat transfer ratio was firstly performed with three types of sandwich panels such as the Carbon/Epoxy Skin-Aluminum Honeycomb and Balsa Core Sandwich Panel of 37mm thickness, the Carbon/Epoxy Aluminum Skin-Honeycomb Core Sandwich Panel of 57mm thickness (including insulator) and the Carbon/Epoxy Skin-Aluminum Honeycomb Core Sandwich Panel of 37mm thickness based on the KS F 2278:2003(Insulation test method of windows). In additional to this investigation, experimental tests were also done for evaluation of heat transportation ratio with the Aluminum Skin- Aluminium Honeycomb Sandwich Panels of 27mm and 35mm thickness, and Aluminum Skin-Foaming Aluminum Sandwich Panel of 27mm thickness by the KS F2277:2002 (Insulation measuring method of construction component-Calibration heat box method or protective heat box method). In this study, it was found that the larger net heat transfer cross sectional area between the skin and the sandwich core is given, the higher heat transportation ratio occurs. It was also found that the hybrid type insulation had better insulation characteristics compared to the non-hybrid type insulation.

Plane-Strain Analysis of the Stamping Process of Auto-Body Panel (차체판넬 프레스 성형공정의 평면변형해석)

  • 전기찬;이항수;유동진;이정우;김충환
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.10
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    • pp.1853-1860
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    • 1992
  • The plane-strain stamping process is analyzed by a forming energy minimization method in order to obtain forming load, slip length and strain distribution in each step of punch stroke. All the developed programs are integrated into total CAD/CAE SYSTEM for the purpose of the practical usage in die design. The computed strain distribution and the amount of draw-in are compared with those of the actually developed panel It is found that there is a good agreement between theoretical and experimental results.

A Study on Development of Automotive Panel of Bumper Reinforcement with High Strength Steel Using Roll Forming Process (롤포밍 공정을 이용한 고장력강 재질의 범퍼보강 차체판넬 개발에 관한 연구)

  • Jung, Dong-Won;Kim, Dong-Hong;Kim, Bong-Chun
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.8
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    • pp.840-844
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    • 2012
  • Roll forming process is a sheet metal forming process where the forming occurs with rolls in several steps, often from an undeformed sheet to a product ready to use. And each pair of forming rolls installed in a forming machine operates a particular role in making up the required final cross-section. This process used to many industry manufactures and recently apply to automotive industry. This study, FEM simulation applied bumper reinforcement using SHAPE-RF software and analyzed about total effective strain, longitudinal strain, thickness according to the roll-pass.

A Dynamic-explicit Finite Element Analysis for Hydro-forming Process (Hydro-forming 공정을 위한 동적-외연적 유한요소해석)

  • Jung, D.W.;Hwang, J.S.
    • Journal of Power System Engineering
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    • v.8 no.3
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    • pp.23-29
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    • 2004
  • In this paper, a finite element formulation using dynamic-explicit time integration scheme is used for numerical analysis of Hydro-forming processes. The lumping scheme is employed for the diagonal mass matrix and dynamic explicit formulation. Hydro-forming process for auto-body panel forming is analyzed by using dynamic-explicit finite element method. Further, the simulated results of the Hydro-forming processes are shown and discussed. Its application is being increased especially in the automotive industrial area for the cost reduction, weight saving, and improvement of strength.

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Development of Austomtive Cold-roiled High Strength Steel Sheets (자동차용 고강도 냉연강판 개발)

  • 김성주;진광근
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.349-356
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    • 2004
  • 자동차의 외관품질과 관련된 외판재용 고강도강으로는 내 dent성을 향상을 위해서 IF-HSS강과 BH강의 사용량이 크게 증가하였으며, 최근에는 490MPa급 DP강이 적용되기 시작하고 있다. 그리고 내판 판넬의 경우에는 고가공성 을 갖는 고강도강의 개발으로 고강도강의 사용량이 늘어나고 있다. 내판재 중 승객의 안전과 관련된 멤버, 필라와 같은 구조부재는 중간 정도의 강도를 갖는 고강도강을 주로 적용되어 왔으나, 최근 차체경량화 요구의 증가로 590MPa급 이상 고강도강이 적용되기 시작하였으며, 특히 고속변형에서 에너지 흡수능이 우수한 TRIP (Trans-formation Induced Plasticity)강 및 DP(Dual Phase)강에 대한 관심이 크게 증대되고 있다. 저속충돌에서 차체를 보호하는 범퍼보강재는 고강도화가 빠르게 진행되어, 현재는 석출경화강에 변태 조직 강화를 더한 780MPa급 이상의 초고강도강을 주로 사용하고 있으며, 1370MPa급 까지 적용하고 있다.

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Developing Trends of Hot-roiled High Strength Steel Sheets for Automotive Chassis (자동차 샤시용 고강도 열연강판 개발 동향)

  • Jo, Yeol-Rae;Kim, Seong-Gyu
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.341-348
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    • 2004
  • Recently deveoped HSS of POSCO and commerciallizing activities were introduced. 590DP, 590FB, 780TRIP. In this year, another three type of hot rolled AHSS will be developed and try to commerciallize with auto makers. 780FB, 780DP and 980CP. We have future plan to develope ultra high strength steels 980TR, 1170CP.

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Study of Forming Analyzing Auto-body panel by Using One-step Finite Element Method (One-Step 유한요소법을 이용한 차체판넬 성형해석에 관한 연구)

  • Jung, D.W.;Lee, C.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.261-264
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    • 2006
  • Many process parameters have an effect on the auto-body panel forming process. A well-designed blank shape causes the material to flow smoothly, reduces the punch and yields a product with uniform thickness distribution. Therefore, the determination of an initial blank shape plays the important role of saving time and cost in the auto-body panel forming process. For these reasons, some approaches to estimate the initial blank shape have been implemented in this paper, the one-step approach by using a finite element inverse method will be introduced to predict the initial blank shape the developed program is applied to auto-body panel forming.

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A Study of One-Step Finite element method (One-Step 유한요소법에 관한 연구)

  • Ahn H. G.;Lee C. H.;Moon W. S.;Go C. S.;Jung D. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.414-417
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    • 2005
  • Many process parameters have an effect on the auto-body panel forming process. A well-designed blank shape causes the material to flow smoothly, reduces the punch and yields a product with uniform thickness distribution. Therefore, the determination of an initial blank shape plays the important role of saving time and cost in the auto-body panel forming process. For these reasons, some approaches to estimate the initial blank shape have been implemented in this paper, the one-step approach by using a finite element inverse method will be introduced to predict the initial blank shape the developed program is applied to auto-body panel forming.

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Numerical Study on Sheet Metal Forming Analysis Using the One-Step Forming (One-Step Forming을 이용한 박판성형 해석에 관한 연구)

  • Ahn H. G.;Ko H. H.;Lee C. H.;Ahn B. I.;Moon W. S.;Jung D. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.419-422
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    • 2005
  • Many process parameters have an effect on the auto-body panel forming process. A well-designed blank shape causes the material to flow smoothly, reduces the punch and yields a product with uniform thickness distribution. Therefore, the determination of an initial blank shape plays the important role of saving time and cost in the auto-body panel forming process. For these reasons, some approaches to estimate the initial blank shape have been implemented in this paper, the one-step approach by using a finite element inverse method will be introduced to predict the initial blank shape the developed program is applied to auto-body panel forming.

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