• Title/Summary/Keyword: 차체판넬

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The dynamic explicit analysis of auto-body panel stamping process and investigating parameter affects of dynamic analysis (차체판넬 스템핑공정의 동적 외연적해석과 동적해석에 미치는 영향인자 분석)

  • Jung, Dong-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.2
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    • pp.380-390
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    • 1998
  • In the present work a finite element formulation using dynamic explicit time integration scheme is used for numerical analysis of auto-body panel stamping processes. The lumping scheme is employed for the diagonal mass matrix and linearizing dynamic formulation. A contact scheme is developed by combining the skew boundary condition and direct trial-and-error method. In this work, for economic analysis the faster punch velocity and the mass scaling method are introduced. To investigate the effects of punch velocity and mass scaling, the various values of punch velocity and the various mass scalings are used for numerical analysis. Computations are carried out for analysis of complicated auto-body panel stamping processes such as forming of an oil pan and a fuel tank.

A Study of selecting material for forming analysis in REF SILL OTR-R/L Auto-Body Panel stamping process (REF SILL OTR-R/L 차체판넬 스템핑공정에서 성형해석을 통한 재질선택에 관한 연구)

  • 황재신;정동원;안병일;문원섭;박영근
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1410-1413
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    • 2004
  • Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behaviour. For the finite element modeling of sheet mental forming the accurate tool model is required. Due to the geometrical complexity of real-size part stamping tools it is hard to make FE model for real-size auto-body stamping parts. In this paper, it was focussed on the drawability factors on auto-body panel stamping by AUTOFORM with using tool planning alloy to reduce law price as well as high precision from Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

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A Study of Selecting Material for Forming Analysis in Auto-Body Panel Stamping Process (차체판넬 스템핑공정에서 성형해석을 통한 재질선택에 관한 연구)

  • Hwang Jae Sin;Moon Won Sub;Lee Chan Ho;You Ho Young;Jung Dong Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.3 s.234
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    • pp.484-494
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    • 2005
  • Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behaviour. For the finite element modeling of sheet mental forming the accurate tool model is required. Due to the geometrical complexity of real-size part stamping tools it is hard to make FE model for real-size auto-body stamping parts. In this paper, it was focussed on the drawability factors on auto-body panel stamping by AUTOFORM with using tool planing alloy to reduce law price as well as high precision from Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

A Study of tool planning for forming analysis in REE SILL OTR-R/L Auto-Body Panel stamping process (REF SILL OTR-R/L 차체판넬 스템핑 공정에서 성형해석을 통한 공법개발에 관한 연구)

  • Hwang J. S.;Jung D. W.;Ahn B. I.;Mun W. S.;Park Y. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.138-141
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    • 2004
  • Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behaviour. For the finite element modeling of sheet mental forming the accurate tool model is required. Due to the geometrical complexity of real-size part stamping tools it is hard to make FE model for real-size auto-body stamping parts. In this paper, it was focussed on the drawability factors on auto-body panel stamping by AUTOFORM with using tool planing alloy to reduce law price as well as high precision from Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

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The sectional analysis of auto-body panel stamping process and three-dimensional shape composition (차체판넬 스템핑공정의 단면해석과 3차원 형상합성)

  • Jung, Dong-Won;Yang, Dong-Yol
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.9
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    • pp.101-107
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    • 1997
  • A sectional analysis of auto-body panel stamping is carried out by using the rigid-plastic FEM based on the membrane theory. The auto-body panel material is assumed to possess normal anisotropy and to obey Hill's new yield criterion and its associated flow rule. A method of contact treatment is proposed in which the skew boundary condition for arbitarily shaped tools is successively used during iteration. Deformation of each section of trunk-lid panel is simulated and composed to get the three-dimensional shape by using CAD technique. It was shown that the composition of the two-dimensional section analysis gives almost the same results as the full three-dimensional analysis.

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A Study of Developing Stamping Die by Using One-Step Form Method in Auto-Body Panel Stamping Process (차체 판넬 스템핑 공정에서 One-step Form 해석방법을 이용한 금형개발에 관한 연구)

  • Hwang Jae Sin;Jung Dong Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.2 s.233
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    • pp.350-359
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    • 2005
  • Finite element method is a very effective method to simulate the forming processes with good prediction of the deformation behaviour. For the finite element modeling of sheet mental forming the accurate die model is required. Among finite element method, the static-implicit finite element method is applied effectively to analyze real-size auto-body panel stamping processes, which include the forming stage. This study is about analyzing the stamping process problems by using AutoForm commercial software which used static-implicit method. According to this study, the results of simulation will give engineers good information to access the die design of optimization.

A Study of Auto-body Panel Correction of Forming Analysis that Use Dynamic-extensive Finite Element Method (동적-외연적 유한요소법을 이용한 차체 판넬 성형해석에 관한 연구)

  • Jung Dong Won;Hwang Jae Sin
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.10
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    • pp.115-126
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    • 2004
  • In the present work a finite element formulation using dynamic-explicit time integration scheme is used for numerical analysis of auto-body panel stamping processes. The lumping scheme is employed for the diagonal mass matrix and dynamic explicit formulation. Analyzed auto-body panel stomping process correction of forming using software called Dynaform using dynamic extensive method. Further, the simulated results for the auto-body panel stamping processes are shown and discussed. Its application is being increased especially in the automotive industrial area for the cost reduction, weight saving, and improvement of strength.

A Study on Analysis of Qtr inr RH Auto-Body Panel Stamping Processes (Qtr inr RH 차체판넬 스테핑공정 해석에 관한 연구)

  • Ahn H. G.;Lee C. H.;Moon W. S.;Park Y. K.;Jung D. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.67-70
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    • 2005
  • The static implicit finite element method is applied effectively to analyze total roof panel stamping processes, which include the forming stage. complicated and abnormal Large size roof panel was analyzed by using commercial program called AutoForm. Analysis results examining possibility and validity of the AutoForm software and the factor study are presented. Further, the simulated results for the total roof panel stamping processes are shown and discussed. Its application is being increased especially in the automotive industrial area for the cost reduction, weight saving, and improvement of strength.

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