• Title/Summary/Keyword: 차체강성

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Modelling of Structural Adhesives for Body Stiffness Analysis in Automobile (차체 강성해석을 위한 구조용 접착제 해석모델링 연구)

  • Seo, Seong-Hoon;Joo, Jae-Kap
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.1410-1414
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    • 2007
  • In modern automobile body manufacturing, the structural adhesive bonding is recognized to one of new joining techniques for the purpose of light weight body and its application scope in the automobile body has been gradually magnified. Specially, the structural adhesives have the advantages of not only enhancing the design flexibility of automobile body, but also improving automobile performances such as stiffness, crashworthiness and durability. In order to evaluate the performance simulation of the automobile body applied with structural adhesives, it is necessary to develop modeling techniques in the structural adhesives in advance. This paper aims to investigate modeling methodology of structural adhesive junctions for body stiffness simulation. Two main modeling points are the element selection for adhesives and the connectivity between adhesives and adherends. Both of the 1D element used in classical modeling and the 3D element which are more accurate are considered for the adhesives, and the congruent and incongruent mesh models of the adherends are compared for connectivity modeling. By applying the several kinds of modeling methodology to the simple structures, the simulation results are compared and some modeling guidelines are obtained.

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A Study on the Development of High Stiffness Body for Suspension Performance (서스펜션 성능 확보를 위한 고강성 차페 개발 프로세스 연구)

  • Kim, Ki-Chang;Kim, Chan-Mook
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.7 s.100
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    • pp.799-805
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    • 2005
  • This paper describes the development process of high stiffness body for ride and handling performance. High stiffness and light weight vehicle is a major target in the refinement of Passenger cars to meet customers' contradictable requirements between ride and handling performance and fuel economy This paper describes the analysis approach process for high stiffness body through the data level of body stiffness. According to the frequency band. we can suggest the design guideline about lg cornering static stiffness, torsional and lateral stiffness, body attachment stiffness. The ride and handling characteristic of a vehicle Is significantly affected by vibration transferred to the body through the chassis mounting points from front and rear suspension. It is known that body attachment stiffness is an important factor of ride and handling performance improvement. And high stiffness helps to improve the flexibility of bushing rate tuning between handling and road noise. It makes possible to design the good handling performance vehicle and save vehicles to be used in tests by using mother car at initial design stage. These improvements can lead to shortening the time needed to develop better vehicles.

A Study on the Standardized Finite Element Models for Carbody Structures of Railway Vehicle Made of Sandwich Composites (샌드위치 복합재 적용 철도차량 차체 구조물의 표준유한요소모델 제시 연구)

  • Jang, Hyung-Jin;Shin, Kwang-Bok;Ko, Hee-Young;Ko, Tae-Hwan
    • Journal of the Korean Society for Railway
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    • v.13 no.4
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    • pp.382-388
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    • 2010
  • This paper describes the standardized finite element model for carbody structures of railway vehicle made of sandwich composites. Recently, sandwich composites were widely used to railway vehicle due to the improvement of energy efficiency, high specific stiffness and strength, weight reduction and space saving in korea. Therefore, structural integrity should be verified using finite element analysis prior to the manufacture of composite railway vehicle. The standardized finite element model for composite carbody structures was introduced through comparing the results of real structural test under vertical, compressive, twisting load and natural frequency test of various railway vehicles in this study. The results show that the quadratic shell element is suitable to model the reinforced metal frame used to improve the flexural stiffness of sandwich panel compared to beam element, and layered shell and solid element are recommended to model the skin and honeycomb core of sandwich panel compared to sandwich shell element. Also, the proposed standard finite element model has the merit of being applied to crashworthiness problem without modifications of finite element model.

Characteristics of Vibration of Track and Vehicle Body According to Type of Track in Tunnel of High-Speed Railway Lines (고속철도 터널에서의 궤도 형식에 따른 궤도와 차체의 진동 특성)

  • Kim, Man Cheol;Jang, Seung Yup
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.1D
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    • pp.125-132
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    • 2006
  • In the present study, in order to elucidate the vibration characteristics of track and train body according to the type of track in tunnel, the vibration accelerations of the track and the KTX train body have been measured in tunnels of Kyong-Bu high-speed railway(HSR) lines, and the frequency analysis of the measured data has been performed. From this, the vibration characteristics of the track components such as rail, sleeper, ballast and slab, the tunnel lining and the vehicle body according to the type of track are investigated and their relation is analyzed. The test results show that the vibration of rail and vehicle body rapidly increases at 80Hz in tunnel, and that is much higher in the tunnel on which the concrete slab track is placed. According to the results of the present study, rail supporting stiffness can variate the vibration characteristics of the total system including the vehicle, and therefore the correlation between the vibration of vehicle should be taken into account to determine the supporting stiffness of the slab track.

An Experimental Study on the Hybrid Composite Carbody Structure (하이브리드 복합재 철도차량 차체에 대한 시험적 연구)

  • Kim Jung-Seok;Jeong Jong-Cheol;Lee Sang-Jin
    • Composites Research
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    • v.18 no.6
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    • pp.19-25
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    • 2005
  • This paper has performed an experimental study on the hybrid composite carbody of Korean tilting railway vehicle. The hybrid composite carbody has the length of 23m and is comprised of a 40mm-thick aluminium honeycomb core and 2mm-thick woven fabric carbon/epoxy face sheet. In order to evaluate the structural behavior and safety of the hybrid composite carbody, the static load tests such as vertical load, end compressive load, torsional load and 3-point support load tests have been conducted. The test was performed under Japanese Industrial Standard (JIS) 17105 standard. from the tests, the maximum deflection was 12.3mm and the equivalent bending stiffness of the carbody was $0.81\times10^{14}\;kgf{\cdot}mm^2$. The maximum strain of the composite body was below $20\%$ of failure strain of the carbon/epoxy face sheet.

Effects of the design parameters of the suspension system on the bounce of an electric railway car (현가장치 설계변수 변화에 따른 전동차 상하진동의 영향)

  • Park, Ki-Soo;Choi, Yeon-Sun
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.175-181
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    • 2007
  • 본 연구에서는 지하철용 전동차의 현가장치를 구성하는 1차 현가장치 및 2차 현가장치의 강성 및 감쇠지수 변화가 전동차의 상하진동에 미치는 영향을 분석하였다. 실제 운행 중인 전동차에 대하여 액슬박스, 대차, 객차에서 측정된 진동 데이터를 바탕으로 대차와 차체로 구성된 2자유도계 해석모델을 생성하였고, 실측된 윤축의 진동을 입력신호로 하여 수치해석을 수행하였다. 1, 2차 현가장치의 강성 및 감쇠지수의 변화에 따른 응답을 고찰한 결과, 차량의 상하진동에 지배적인 영향을 주는 설계변수는 2차 공기스프링의 강성임을 알았다. 또한 이러한 결과는 ADAMS/RAIL 전산해석을 통해서도 검증할 수 있었다.

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A Study on the Lateral Vibration Reduction of the High-speed Electric Multiple Unit (동력분산형 고속열차의 횡방향 진동저감에 관한 연구)

  • Jeon, Chang-Sung;Park, Joon-Hyuk;Kim, Sang-Soo;Kim, Seog-Won
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.12
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    • pp.797-803
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    • 2019
  • This study was carried out to reduce the lateral vibration of high-speed electric multiple units. In the study, the high-speed electric multiple unit prototype (HEMU-430X) has a high lateral vibration at low equivalent conicity regardless of the wheel profiles (XP55, GV40, S1002). As wheel wear progresses and the equivalent conicity increases, the lateral vibration tends to decrease. The reason is that a combination of the suspension characteristics causes the body and bogie to resonate at a frequency of 1.4 Hz when the equivalent conicity is low, resulting in body hunting. An investigation of the lateral vibration of overseas high-speed trains showed that a decrease in the hydraulic stiffness of the yaw damper could improve the vibration. The series stiffness of the yaw damper is a combination of the hydraulic stiffness and elastic joint. In this study, an attempt was made to improve the lateral vibration by lowering the stiffness of the elastic joint. The series stiffness of the adjusted yaw damper was approximately 60% compared to the original one. The on track test results showed improvement in the lateral vibration for both running directions. The vibration reduction method of this study can be used for EMU-250 and EMU-320 in future commercial operations.

A Study on the Lightweight Design of Hybrid Modular Carbody Structures Made of Sandwich Composites and Aluminum Extrusions Using Optimum Analysis Method (최적화 해석기법을 이용한 샌드위치 복합재와 알루미늄 압출재 하이브리드 모듈화 차체구조물의 경량 설계 연구)

  • Jang, Hyung-Jin;Shin, Kwang-Bok;Han, Sung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.11
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    • pp.1335-1343
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    • 2012
  • In this study, the lightweight modular design of hybrid railway carbody structures made of sandwich composites and aluminum extrusions was investigated by using topology and size optimization techniques. The topology optimum design was used to select the best material for parts of the carbody structure at the initial design stage, and then, the size optimum design was used to find the optimal design parameters of hybrid carbody structures using first-order and sub-problem methods. Through the topology optimization analysis, it was found that aluminum extrusions were suitable for primary members such as the underframe and lower side panel module to improve the stiffness and manufacturability of the carbody structures, and sandwich composites were appropriate for secondary members such as the roof and middle side panel module to minimize its weight. Furthermore, the results obtained by size optimization analysis showed that the weight of hybrid carbody structures composed of aluminum extrusions and sandwich composites could be reduced by a maximum of approximately 17.7% in comparison with carbody structures made of only sandwich composites.