• Title/Summary/Keyword: 차량진동하중

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Optimized shape design and endurance life prediction of engine mount rubber (엔진 마운트 고무의 최적 형상 설계와 내구수명 예측)

  • 김헌영;김중재
    • Journal of the korean Society of Automotive Engineers
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    • v.18 no.6
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    • pp.23-32
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    • 1996
  • 차량에서 엔진은 가장 큰 질량 집중체(concentrated mass)이다. 만약 엔진이 적절하게 구속되지 않거나 절연되어 있지 않으면, 차체에 진동을 일으키는 원인이 된다. 엔진은 다양한 진동 교란을 받는데 엔진 마운트는 이러한 모든 것들을 고립시키는 역할을 해야 하며, 엔진은 정적인 장착 하중에 대한 지지와 전후, 좌우 및 수직 방향의 운동에 대해 적절한 강성을 가져야 한다. 또한 정숙성을 향상시키기 위해서는 엔진 마운트의 재료인 고무의 강성계수를 낮추는 것이 필요한데 이는 일반적으로 내구성의 저하를 가져온다. 따라서 개발과정에서 강성계수를 낮추는 변경을 하면 부품의 내구성을 보정함에 따르는 재평가 또한 필요하게 된다. 엔진 마운트에 쓰이는 고무부품의 해석은 엔진 마운트 시스템에 대한 진동 해석 및 내구수명의 예측과 병행해야 하며, 진동해석으로부터 얻은 하중 지지 능력 등의 모든 요구 특성을 만족하기 위해서는 고무 재료의 특성에 대한 지식, 엔진 마운트의 장착 위치에 대한 결정 능력과 함께 주어진 조건에 대한 형상의 최적 설계 능력 등이 요구된다. 본 연구에서는 기본적인 형상을 파라미터화하여 엔진 마운트의 형상을 최적화 하는 절차를 제안하였다. 현재 승용차에 널리 사용되고 있는 부시형(bush type) 엔진마운트를 적용 모델로 선택하였으며, 엔진 마운트의 기본적인 형상을 몇개의 파라미터를 사용하여 정의하고 설계 사양으로 주어지는 강성값과 각 파라미터들의 조합으로 구성되는 형상이 갖는 강성값의 차이가 최소가 되도록 파라미터 값들을 최적화하였다. 최적화된 파라미터 값들로 구성되는 형상을 내구 성능, 성형성등을 고려하여 최종 형상으로 결정한다. 내구성능의 예측은 금속부품의 내구수명 예측에 널리 이용되고 있는 방법이 방진 고무부품의 경우에도 적용 가능한지를 검토하고, 방진 고무부품에도 일반적으로 적용될수 있는 내구수명 예측방안의 개발 가능성을 타진해 보았다. 본 연구의 목표는 시제품을 제작하기 이전에 설계된 부품에 대한 스프링 상수 및 내구특성을 체계적으로 규명하여 제품 시험의 횟수를 줄이고, 보다 정밀한 제품을 제작할 수 있도록 하기 위한 것이다.

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Experimental and Numerical Analysis on Vibration Behavior of Underground Three-layered Pipeline subjected to Dump Truck Loads (덤프트럭 재하 조건에 따른 지중 삼중관의 실험 및 수치해석적 진동 거동 분석)

  • Cho, Seok-Ho;Won, Jong-Hwa;Kim, Jeong-Jae;Kim, Moon-Kyum
    • Journal of the Korean Institute of Gas
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    • v.15 no.1
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    • pp.22-29
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    • 2011
  • Pipes buried in around a construction site of urbanized area tend to be affected by the vibration caused by construction loads. The behaviors of buried pipes affected by periodic vibration were analyzed through numerical analyses based on existing study and experimental results. From the results of theses analyses, the serviceability of buried pipes subjected to vibration was verified. This study analyzed the pipe behaviors subjected to dump truck loads with respect to burial depths, and this research was performed as foundation study to establish standards for managing buried pipes. The analyses were performed with burial depth of 0.6, 1.2, 1.8m and vehicle velocity of 10km/h. From theses analyses, the vibration velocity and occurred stress tend to decrease as a burial depth increases.

Analysis of the Effect of Wind on the Dynamic Behavior of High Speed Train (바람이 고속전철의 동적 안전성에 미치는 영향 분석)

  • 김영국;박찬경;박태원;배대성
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.11 no.8
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    • pp.349-356
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    • 2001
  • The dynamic behavior of high speed train is very Important because the railway should be safe and Is satisfied tilth the rode comfort of passengers. The train is composed of many suspension components. such as 1st springs, 1st dampers, 2nd springs and 2nd dampers, that have an influence on the dynamic characteristics of high speed train. Also, the wheel/rail shapes, the track conditions and geometry and many environmental factors, such as rain, snow and wind. affect the dynamic behavior of high speed train. This paper reviews the effect of wind and track conditions on the dynamic behavior of high speed train. The VAMPIRE program Is used for this simulation. The result of simulation shows that the high speed train should not be operated when the wind velocity is beyond 34.5 m/sec.

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Vibration Problem and Solution on the Bridge for High-speed Train (고속철도 교량의 진동문제와 해결 방안)

  • Kwark, Jong-Won;Cho, Jung-Rae;Chin, Won-Jong;Choi, Eun-Suk;Kim, Byung-Suk
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.359-364
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    • 2006
  • 경부고속철도 교량은 대부분 콘크리트교량으로 2@40m와 3@25m의 박스거더교량의 대표적인 형식이다. 일부구간에서 단경간 또는 2경간 연속 50 m 2주형을 갖는 강합성교량이 건설되었다. 연행하는 차륜이 반복해서 통과하는 철도교량은 주기적인 동적하중에 의하여 공진이 발생할 수 있으며, 특히 고속전철이 통과하는 교량은 저속차량이 통과하는 일반철도보다 공진의 발생가능성이 클 뿐 아니라 고속으로 주행하는 열차의 주행안정성 확보를 위해서 엄격한 제한조건을 만족시켜야 하는 엄밀한 동적설계 조건을 갖게 된다. 그러한 조건 중에서 가속도의 제한 규정은 UIC에서 제안된 기준치로서 도상을 갖는 경우에 0.35g이하를 만족시키도록 요구하고 있다. 현재 KTX가 주행하는 교량에서는 일부구간 및 시점에서 규정치를 초과하는 값을 보이고 있는 것으로 계측되었으며, 그 원인 및 대책마련을 위한 연구를 수행하고 있다. 본 연구에서는 그러한 과도한 가속도의 원인 규명을 위한 각종 매개변수 연구와 그 해결책 마련을 위한 연구를 수행하였으며, 경제적이면서도 효과적인 진동저감 방안을 제시하고 있다.

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Development of Wireless Smart Sensing Framework for Structural Health Monitoring of High-speed Railway Bridges (고속 철도 교량의 구조 건전성 모니터링을 위한 스마트 무선 센서 프레임워크 개발)

  • Kim, Eunju;Park, Jong-Woong;Sim, Sung-Han
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.5
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    • pp.1-9
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    • 2016
  • Railroad bridges account for 25% of the entire high-speed rail network. Railway bridges are subject to gradual structural degradation or fatigue accumulation due to consistent and repeating excitation by fast moving trains. Wireless sensing technology has opened up a new avenue for bridge health monitoring owing to its low-cost, high fidelity, and multiple sensing capability. On the other hand, measuring the transient response during train passage is quite challenging that the current wireless sensor system cannot be applied due to the intrinsic time delay of the sensor network. Therefore, this paper presents a framework for monitoring such transient responses with wireless sensing systems using 1) real-time excessive vibration monitoring through ultra-low-power MEMS accelerometers, and 2) post-event time synchronization scheme. The ultra-low power accelerometer continuously monitors the vibration and trigger network when excessive vibrations are detected. The entire network of wireless smart sensors starts sensing through triggering and the post-event time synchronization is conducted to compensate for the time error on the measured responses. The results of this study highlight the potential of detecting the impact load and triggering the entire network, as well as the effectiveness of the post-event time synchronized scheme for compensating for the time error. A numerical and experimental study was carried out to validate the proposed sensing hardware and time synchronization method.

Inverse Kinematic Analysis for a three-axis Hydraulic Fatigue Simulator Coupling (3축 유압 피로 시뮬레이터의 커플링에 대한 역기구학적 해석)

  • Kim, Jinwan
    • Journal of Aerospace System Engineering
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    • v.14 no.1
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    • pp.16-20
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    • 2020
  • The fatigue happening during the road riding of the vehicle and for the moment the aircraft lands on the runway is closely related to the life cycle of the landing gear, the airframe, the vehicle's suspension, etc. The multiple loads acting on the wheel are longitudinal, lateral, vertical, and braking forces. To study the dynamic characteristics and fatigue stiffness of the vehicle, the dynamic fatigue simulator generally has been used to represent the real road vibration in the lab. It can save time and cost. In hardware, the critical factor in the hydraulic fatigue simulator structure is to decouple each axis and to endure several load vibration. In this paper, the inverse kinematic analysis method derives the magnitude of movement of the hydraulic servo actuator by the coupling after rendering the maximum movement displacement in the axial direction at the center of the dummy wheel. The result of the analysis is that the coupling between the axes is weak to reproduce the real road vibrations precisely.

An Experimental Study on the Effects of Vertical Vibration during the Initial Curing on the Concrete Strength (수직진동이 초기양생중인 콘크리트의 강도에 미치는 영향에 관한 실험적 연구)

  • Kim Kwang-Soo;Han Kyung-Bong;Park Sun-Kyu;Park Jeong-Su
    • Journal of the Korea Concrete Institute
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    • v.16 no.5 s.83
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    • pp.645-650
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    • 2004
  • As time passes, bridge structures require extension work on bridge in use from various effects such as social economical, or traffic environment change. When the concrete is poured at the connection of extension work initial curing concrete is influenced by vibration of vehicles that are passing through the old bridge superstructure. Concrete at early curing stage in construction site should be properly protected, enough to have established sufficient integrity to withstand outside vibration, impact etc. Currently there is no standard specification or regulation in our country. In this paper, experimental variables were divided by vibration velocity and time of loading, and concrete compressive strength and bond strength were measured.

An Analytical Evaluation of Vibration Serviceability for Each Bridge Types with Same Span (동일한 지간을 가진 교량형식별 진동사용성의 해석적 평가 및 비교)

  • Park, Seong Kyu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.1
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    • pp.271-280
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    • 2011
  • This study intends to analytically evaluate the vibration serviceability of the bridges for each long-span type having the same span length and road width using the Meister vibration sensation curve. With MIDAS, a structural analysis program, bridges were modeled using the girders as the frame element and slabs as the plate element. The transient analysis was performed using the moving loads of the design vehicles. This study presents the analytical process of reviewing the vibration serviceability during the design of long-span bridges. It involves the comparison of the vibration serviceability of different bridge types by applying the lagging-behind and acceleration amplitude from transient analysis to Meister curve. The result confirms that the process is appropriate.

Calculation of Deflection Using the Acceleration Data for Concrete Bridges (가속도 계측 자료를 이용한 콘크리트 교량의 처짐 산정)

  • Yun, Young Koun;Ryu, Hee Joong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.5
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    • pp.92-100
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    • 2011
  • This paper describes a numerical modeling for deflection calculation using the natural frequency response that is measured acceleration response for concrete bridges. In the formulation of the dynamic deflection, the change amounts and the transformed responses about six kinds of free vibration responses are defined totally. The predicted response can be obtained from the measured acceleration data without requiring the knowledge of the initial velocity and displacement information. The relationship between the predicted response and the actual deflection is derived using the mathematical modeling that is induced by the process of a acceleration test data. In this study, in order to apply the proposed response predicted model to the integration scheme of the natural frequency domain, the Fourier Fast Transform of the deflection response is separated into the frequency component of the measured data. The feasibility for field application of the proposed calculation method is tested by the mode superposition method using the PSC-I bridges superstructures under several cases of moving load and results are compared with the actually measured deflections using transducers. It has been observed that the proposed method can asses the deflection responses successfully when the measured acceleration signals include the vehicle loading state and the free vibration behavior.

A Study on the Standardized Finite Element Models for Carbody Structures of Railway Vehicle Made of Sandwich Composites (샌드위치 복합재 적용 철도차량 차체 구조물의 표준유한요소모델 제시 연구)

  • Jang, Hyung-Jin;Shin, Kwang-Bok;Ko, Hee-Young;Ko, Tae-Hwan
    • Journal of the Korean Society for Railway
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    • v.13 no.4
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    • pp.382-388
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    • 2010
  • This paper describes the standardized finite element model for carbody structures of railway vehicle made of sandwich composites. Recently, sandwich composites were widely used to railway vehicle due to the improvement of energy efficiency, high specific stiffness and strength, weight reduction and space saving in korea. Therefore, structural integrity should be verified using finite element analysis prior to the manufacture of composite railway vehicle. The standardized finite element model for composite carbody structures was introduced through comparing the results of real structural test under vertical, compressive, twisting load and natural frequency test of various railway vehicles in this study. The results show that the quadratic shell element is suitable to model the reinforced metal frame used to improve the flexural stiffness of sandwich panel compared to beam element, and layered shell and solid element are recommended to model the skin and honeycomb core of sandwich panel compared to sandwich shell element. Also, the proposed standard finite element model has the merit of being applied to crashworthiness problem without modifications of finite element model.