• Journal of the Microelectronics and Packaging Society
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• v.26 no.1
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• pp.17-21
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• 2019

In this paper, a high precision straightness measurement system has been developed at low cost using a visible laser and CMOS image sensor. CMOS image sensor detected optical image and the variation of straightness was calculated by image processing. We have observed that the error of the developed straightness measurement system was 0.9% when a distance of 3m between laser and image sensor. And it can be applied to 3D printer and any other areas.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.10a
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• pp.288-288
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• 2003

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.05a
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• pp.195-195
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• 2004

리니어 모터는 큰 이송속도와 정밀한 위치제어가 가능하여 고정밀도가 요구되는 분야에서 널리 사용되고 있으며, 이에 대한 연구도 활발히 진행되고 있다. 그 중 리니어 모터의 정밀도를 저해하는 요인 및 측정 방법에 대해서도 연구가 점차로 많이 진행되고 있으며, 현재 시스템이 가지고 있는 기하학적 오차에 관한 연구와 열변형에 관한 연구가 보고되었다. 특히 기하학적 오차는 가공물의 정밀도를 결정하는 중요한 지표이며, 가공된 물체를 결정하는 기본요소이기 때문에 가장 많이 연구되었으며, 이에 대한 다양한 해석 방법과 보상에 관한 연구가 이루어졌다.(중략)

• Transactions of the Korean Society of Mechanical Engineers A
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• v.37 no.10
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• pp.1269-1278
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• 2013

The cutting area changes periodically in the end-milling process because of its form generation mechanism. In this study, the effects of the cutting area on end-milled side walls are studied by developing a cutting area model that simulates the area formed by engagement between a workpiece and a cutting edge of the end mill. To do this, the straightness profile of the side wall in the axial direction is investigated. Models for estimating the cutting area and the transition point, where the slope of the straightness profile changes suddenly, are verified from real end-milling experiments under various radial and axial depth of cut conditions. Through this study, it is confirmed that the final end-milled side wall is generated in the regions where cutting areas are constant and decreasing in the down-cut. Similarly, in stable up-cut, it is also generated in the regions where cutting areas are increasing and constant. It is found that the transition point appears when the region changes.

• The Transactions of the Korean Institute of Electrical Engineers D
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• v.54 no.1
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• pp.33-39
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• 2005

In this paper, we propose a slider servo-mechanism driven by electro-magnetic actuator to improve straightness of linear motor stages. Based on axial-position dependent deterministic characteristics of the straightness error, a feedforward compensation control is appled to reduce the straightness error. In the consideration of uncertain properties of friction and its effects on positioning accuracy, a sliding mode control is applied. The effectiveness of the suggested mechanism and the control performances are illustrated along with some experimental results.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.530-536
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• 2004

In this paper a servo-system is developed to improve straightness of linear motor stages. When a linear motor stage is used for high-precision linear motion systems, high precision straightness accuracy is necessary to meet the required position accuracy. In such cases, machining and assembling cost increases to improve the straightness accuracy. An electro-magnetic actuator which is relatively cost effective than any other conventional servo-systems is suggested to compensate the fixed straightness error. To overcome the compensation error due to the friction, a sliding mode control is applied. The effectiveness of the suggested mechanism and the control performance are illustrated along with some experimental results.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.11 no.1
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• pp.83-90
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• 2002

As high-precision parts are needed with manufacturing techniques improved. the demand of high-precision machine tools has been increasing They are made to developed the precision measuring skill to maintenance the accuracy of themselves as a matter or course We one paper measured straightness and orthogonality of the square to verify that it is possible for CT(circular test) method by 2-dimensional probe and the square to measure orthogonality Furthemore we compared the result of the study with the computer simulation's to prove its possibility and made an improvement of measuring method.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.114-118
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• 2001

HP Laser Interferometer Measurement System[HP5529A] is one of the most powerful equipment for measurement of the motion accuracy. The straightness measurement system of the HP5529A is composed of wollastone prism and reflector. In this system, straightness error is measured by relative lateral motion between prism and reflector. But rotating motion of prism or reflector as moving optic causes not real straightness error but additive straightness error. Especially unwanted straightness error as this becomes very large when reflector is used as moving optic and an interval between reflector and prism is distant. In this paper, the compensation method is proposed for removing additive error and experiment is carried out for theoretical verification.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.203-206
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• 2001

This paper presents a straightness measurement system for flat and long workpieces. The measurement system consists of a laser optical unit, a CCD camera and processing system, and a carrier system with a stylus. The carrier system accompanies the stylus, which displaces a retroreflector along the surface profile. The optical unit is used to optically amplify the displacement of retroreflector. The CCD camera and processing system finally identifies the vertical displacement of the stylus unit. The developed system is applied to two surfaces: ground surface and LM guide surface. The experimental results show that the developed system can measure the straightness of flat surfaces within sub-micron error.

• Journal of the Korean Society for Precision Engineering
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• v.31 no.12
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• pp.1133-1139
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• 2014

This paper proposes a simple method to improve a sensitivity of a straightness measurement system for a linear stage, which is applied to a system based on a geometric optic method. An optical system for this method is composed of a corner-cube retro-reflector, a ball-lens and a twodimensional position sensitive detector (2D PSD). The effectiveness of the proposed method was examined theoretically, and verified experimentally using a prototype measurement system. The results show that the measuring sensitivity was dependent on the size of the ball-lens and the setup position of PSD from the ball-lens, and that the proposed method is efficient method to improve the measuring sensitivity.