• Title/Summary/Keyword: 진전수명예측

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A Study on the Evaluation and Prediction for the Fatigue Crack Initiation and Growth Life by Reliability Approach ( II ) (신뢰성 공학적 피로 균열의 발생, 진전 수명 평가 및 예측에 관한 연구 (II))

  • 권재도;곽상국;최선호;황재석;진영준
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.3
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    • pp.907-915
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    • 1991
  • 본 연구에서는 피로 크랙 발생 및 파단수명의 통계학적 분포특성을 명확히 하 기 위해서 단축인장을 받고, 크랙 선단 곡율반경이 일정한 중앙 크랙을 가진 81개의 시험편을 사용하여 4개의 응력 레벨하에서 피로 시험을 행한후 많은 데이터들로 부터 피로크랙의 발생, 파단특성에 대한 신뢰성 있는 통계학적 확률특성을 제시하고, 이들 데이터를 활용하여 수명예측을 행해보고저 한다.

A Study on the Fatigue Life Prediction of Al-2024 with Corrosion (부식을 고려한 항공기재료의 부식피로수명예측 연구)

  • Kim, Wie-Dae
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.1
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    • pp.46-51
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    • 2007
  • In this study, test results for fatigue crack propagation of Al-2024-T3511 are presented considering corrosion effects, and fatigue lifes are compared for the cases of corrosion and non-corrosion. Higher corrosion environments show lower fatigue life and faster crack growth. To predict the corrosion fatigue life, a corrosion factor concept is newly introduced and applied in Paris' law. The predicted results show good agreement with experimental data and this corrosion fatigue model can be successfully used for the prediction of fatigue life of aluminum structure with corrosion effects.

A Study On the Rrobabilistic Nature of Fatigue Crack Propagation Life(I) -The Effect of Distribution of Initial Crack Size- (피로크랙 진전수명의 확률특성에 관한 연구 I -초기크랙길이 분포의 영향-)

  • 윤한용
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.1
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    • pp.138-144
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    • 1990
  • In order to understand the probabilistic nature of fatigue crack propagation, not only the calculation of failure probability and parameter sensitivity, but also the clarification of probabilistic nature of various parameters should be executed. Therefore a method to evalute synthetically the effect of each parameter on the distribution of fatigue crack propagation life is required. In this study, the effects of the initial crack size and other paramaters on the distribution of fatigue crack propagation life are discussed according to the appropriate normalization of the life distribution, the validity of this method is also shown. Such an investigation as the present work may be useful to understand the nature of the life distribution and to utilize the probailistic fracture mechanics.

Prediction of Fatigue Life in 2 Ply Rubber/Cord Laminate (2층 고무/코드 적층판의 피로 수명 예측)

  • 임동진;이윤기;윤희석;김민호
    • Composites Research
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    • v.16 no.3
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    • pp.9-17
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    • 2003
  • In order to simulate the crack connection between cords and the interply crack growth in the belt-layer of real tire, 2 ply rubber/cord laminate specimens with exposed edges were tested in 4~11mm displacement control. Measurement of the crack connection is evaluated when crack reaches the half of the length between 45$^{\circ}$ aligned cords, and the amount of the crack growth is measured by the steel probe method. 2 dimensional analytic modeling was performed to simulate the crack connection between cords at the exposed edges. Also, the theoretical life of the specimens was calculated from the crack connection life between cords(critical value) and from the critical value to the final failure by the use of Tearing energy(T); the strain energy release per unit area of one fracture surface of a crack. Then, theoretical life was compared with those of experiments. The life prediction up to the critical value has about 20% error compared to experimental life, and up to the final failure about 65% error. Therefore, total theoretical life has about 45% error compared to the experimental life, which is conceivable in the case of rubber.

Fatigue Life Prediction for Multiple Surface Cracks in Finite Plates (복수표면균열을 갖는 구조요소의 피로수명 예측)

  • J.D. Kim;J.W. Lee;C.H. Hong
    • Journal of the Society of Naval Architects of Korea
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    • v.33 no.4
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    • pp.75-86
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    • 1996
  • A fatigue life prediction program for multiple planar surface cracks in finite plates and T-fillet joints, based on linear elastic fracture mechanics was developed. This prediction technique include the crack coalescence, mutual interation and the stress intensity concentration effect in welded joints. Total of 44 cases were compared with lida's and Vosikovsky's experimental results and it was found that the present method was a reasonable tool for the predictioin of fatigue life.

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A Study of Crack Propagation and Fatigue Life Prediction on Welded Joints of Ship Structure(I) (선체 용접부의 균열진전 및 피로수명 예측에 관한 연구(I))

  • Kim, Kyung-Su;Ito, Hisashi;Seo, Yong-Seok;Jang, Beam-Sean;Kim, Beam-Il;Kwan, Young-Bin
    • Journal of the Society of Naval Architects of Korea
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    • v.45 no.6
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    • pp.669-678
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    • 2008
  • The fatigue life of ship structure under cyclic loading condition is made up of initiation and propagation stages. In this study, crack growth test is carried out on large scale structure test specimens and fracture mechanical analysis is performed. The fatigue lives measured from fatigue tests are compared with DNV, Matsuoka and BS 5400 S-N curve. And to predict the crack initiation life, S-N curve, corresponding to crack length 20mm at welded joint, is developed based on hot spot stress range. Also crack propagation life is calculated using crack growth equation. Consequently, computed crack propagation life is compared with experiment results.

Statistical Life Prediction of Fatigue Crack Growth for SiC Whisker Reinforced Aluminium Composite (SiC 휘스커 보강 Al6061 복합재료의 통계학적 피로균열진전 수명예측)

  • 권재도;안정주;김상태
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.2
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    • pp.475-485
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    • 1995
  • In this study, statistical analysis of fatigue data which had obtained from respective 24 fatigue crack, was examined for SiC whisker reinforced aluminium 6061 composite alloy (SiC$_{w}$/A16061) and aluminium 6061 alloy. SiC volume fraction in composite alloy is 25%. The analysis results stress intensity factor range and 0.1 mm fatigue crack initiation life for SiC$_{w}$/A16061 composite & A16061 matrix are the log-normal distribution. And regression analysis by linear model, exponential model and multiplicative model were performed to find out the relationship between fatigue crack growth rate(da/dN) and stress intensity for find out the relationship between fatigue crack growth rate(da/dN) and stress intensity factor range(.DELTA.K) in the SiC$_{w}$/A16061 composite and examine the applicability of Paris' equation to SiC$_{w}$A16061 composite. Also computer simulation was performed for fatigue life prediction of SiC$_{w}$/A16061 composite using the statistical results of this study.udy.

A Study of Crack Propagation and Fatigue Life Prediction on Welded Joints of Ship Structure (II) (선체 용접부의 균열진전 및 피로수명예측에 관한 연구(II))

  • Kim, Kyung-Su;Shim, Chun-Sik;Kwon, Young-Bin;Ko, Hee-Seung;Ki, Hyeok-Geun;Viswanathan, K.K.
    • Journal of the Society of Naval Architects of Korea
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    • v.45 no.6
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    • pp.679-687
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    • 2008
  • The fatigue life of ship structure under cyclic loading condition is made up of crack initiation and propagation stages. For a welding member in ship structure, the fatigue crack propagation life is more important than the fatigue crack initiation life. To calculate precisely the fatigue crack propagation life at the critical welding location, the knowledge of the residual stress sensitivity on the fatigue strength is necessary. In this study, thermo elastic-plastic analysis was conducted in order to examine the effect of residual stress on the fatigue crack propagation life. Also the fatigue crack propagation lives considering residual stress were calculated using fatigue crack growth code, AFGROW, on the basis of fracture mechanics. AFGROW is widely used for fatigue crack growth predictions under constant and variable amplitude loading. The reliability of AFGROW on the fatigue of ship structure was confirmed by the comparison of the estimated results with the fatigue propagation test results.

[ $C^{\ast}$ ]-integral Based Life Assessment of High Temperature Pipes ($C^{\ast}$-적분에 기초한 고온배관 수명평가)

  • Lee Hyungyil
    • Journal of the Korean Institute of Gas
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    • v.4 no.4 s.12
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    • pp.25-33
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    • 2000
  • In recent years, the subject of remaining life assessment has drawn considerable attention in power plants, where various structural components typically operate at high temperature and pressure. Thus a life prediction methodology accounting for high temperature creep fracture is increasingly needed for the components. Critical defects in such structures are generally found in the form of semi-elliptical surface crack, and the analysis of which is consequently an important problem in engineering fracture mechanics. On this background, we first develop an auto mesh generation program for detailed 3-D finite element analyses of axial and circumferential semi-elliptical surface cracks in a piping system. A high temperature creep fracture parameter $C^{\ast}$-integral is obtained from the finite element analyses of generated 3-D models. Post crack growth module is further appended here to calculate the amount of crack growth. Finally the remaining lives of surface cracked pipes for various analytical parameters are assessed using the developed life assessment program.

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The study on the prediction of the remaining life at the fillet welded joint by using eletric potential method (전위차법에 의한 필렛용접부의 잔여수명 예측에 관한 연구)

  • Um, Tae-Hwan;Chang, Kyong-Ho;Lee, Jae-Sun;Lee, Jin-Hee;Kim, You-Chul
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.56-56
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    • 2010
  • 최근 강구조물의 건설이 지속적으로 증가되어 왔다. 또한 강구조물의 유지관리 및 안전성에 대한 관심이 급증하고 있다. 시설물의 안전성 확보는 대형사고의 사전 예방, 공용 중 갑작스런 가동 중지에 의하여 발생되는 비용증가를 사전에 차단 할 수 있다는 점에서 그 중요성은 매우 크다고 할 수 있다. 또한 각종 구조물은 열악한 사용조건, 고온, 고압, 고속, 대형화됨에 따라 일단 사고가 발생 했을 경우 대형사고의 위험이 예상되므로, 제작시 검사의 강화뿐만이 아니라 공용 중 구조물의 안전성을 진단 할 수 있는 모니터링 체계의 확립이 필요한 시점이다. 현재 국내에서 강구조물들의 균열 모니터링 시스템에 관한 연구는 매우 미흡한 실정이며, 현재 사용되고 있는 비파괴검사 방법은 UT와 RT등이다. 이러한 방법들은 많은 시간과 경비가 소요되며 또한 거대구조물 혹은 사람의 접근이 어려운 곳에는 적용하기가 힘들다. 또한 주기적인 검사 작업으로 인한 막대한 시간과 비용의 손실이 발생되고 있으며 초기 결함을 조기에 인지하지 못함으로써 적절한 보수 보강 대책이 이루어지지 않아 보수 보강 비용의 증대를 초래한다. 더욱이, 결함이 진전된 이후에도 이것을 인지하지 못하여 적절한 대응을 하지 않는다면 대형사고로 이어질 수도 있다. 따라서 강구조물에 대한 효율적인 유지관리가 가능하고, 초기결함으로부터 균열이 진전하여 붕괴되는 사고를 미연에 방지하며 초기에 보수보강 작업을 수행함으로써 보수보강 비용도 절감 할 수 있는 모니터링 시스템의 개발이 요구되고 있다. 이러한 모니터링 시스템의 개발은 기술적 측면에서 강구조물의 효율적인 유지 관리 노하우를 얻을 수 있으며 경제 산업적 측면에서는 보수 보강 비용 및 불필요한 주기적 점검 비용을 절감 할 수 있다. 이 연구에서는 전위차법을 이용하여 강구조물의 필렛 용접부에서의 균열진전양상을 파악하고 정량화를 통해 필렛용접부의 잔여수명을 예측하였다.

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