• Title/Summary/Keyword: 진동 내구성

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Control Performance Evaluation of MR Brake Depending on Durability (MR 브레이크의 내구성에 따른 제어성능평가)

  • Kim, Wan Ho;Park, Jhin Ha;Yang, Soon Yong;Shin, Cheol Soo;Choi, Seung-Bok
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.6_spc
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    • pp.660-666
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    • 2016
  • This paper presents performance comparison results of magneto-rheological (MR) brake in the sense of wear characteristics. To create wear circumstance, the brake is operated in 100 000 cycles by DC motor. To make wear test in same design parameters such as the radius of the housing, ferromagnetic disc and gap size, small sample of stainless are inserted in housing of MR brake. The performances of brake are compared between the initial stage (no wear) and 100 000 revolution cycles operated stage (wear). At each circumstance, torque of the brake is measured and compared by applying step current and sinusoidal control input. The controller used in this work is a simple, but effective PID controller. It is demonstrated that the wear behavior is more obvious as the operating cycle is increased in the torque control process.

A Study on Durability of Automotive Propeller Shaft by Fatigue and Vibration (피로 및 진동에 의한 자동차 추진축의 내구성 연구)

  • Cho, Jae-Ung;Kim, Sei-Hwan;Kim, Key-Sun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.4
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    • pp.1495-1501
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    • 2011
  • Fatigue life and vibration can be analyzed at automotive propeller shaft during driving in this study. The york part is shown with the maximum equivalent stress and displacement of $1.3177{\times}10^3$Pa and $3.6148{\times}10^{-4}$m. The possible life in use in case of 'SAE bracket' is the shortest among the fatigue loading lives of 'SAE bracket', 'SAE transmission' and Sample history. There are the most frequency as 80% in case of 'SAE bracket and the least frequency as 5% in case of Sample history'. Maximum amplitude displacement is 0.00261m at 58 Hz at forced vibration. As the result of this study is applied by the propeller shaf, the prevention on fatigue damage and the durability are predicted.

공정현장 적응능력 평가를 위한 드라이펌프의 실시간 특성분석

  • Choe, Gyeong-Min;Kim, Wan-Jung;Jeong, Wan-Seop;Im, Jong-Yeon
    • Proceedings of the Korean Vacuum Society Conference
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    • 2014.02a
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    • pp.145.2-145.2
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    • 2014
  • 최근 반도체 산업의 급속한 발전으로 반도체 생산 설비 시설 또한 꾸준히 증설되어가는 추세이다. 이에 따라 반도체 산업의 핵심기술로 부각되고 있는 진공 기술은 다양한 응용목적을 위한 진공시스템 설계와 운영을 필요로 한다. 진공시스템의 알맞은 설계는 시스템 구성에 따른 진공특성을 예측하는 것이 중요하며 목적에 부합한 진공펌프를 선택하고 운영하여 최소비용으로 시스템 활용효율성을 극대화할 수 있는 설계를 해야 한다. 또한 공정의 저전력, 대유량화 추세에 따라 고유량 영역의 드라이펌프 부하 내구성 대응 요구에 부응하는 객관적 내구성평가의 정립 및 표준 측정 시험평가 방법의 필요성이 점차 대두되고 있는 경향에 있다. 본 연구에서는 드라이펌프의 공정현장 적응능력 평가를 위하여 최소 1시간에서 3시간동안 압력별 가스부하에 따른 드라이펌프의 실시간 특성을 관찰하였다. 실험은 1 mbar에서 최대 300 mbar까지의 연속적인 부하 조건에서 유량, 진동, 소음, 소비전력과 Sudden Vent Test를 실시간으로 측정하였고 드라이펌프의 특성 분석은 각 용량별 압력에 따른 유량, DP BP 소비전력, 소음, 진동, DP Body Temperature 등의 데이터를 Type에 따라 비교 분석하였다. 이에 부응하는 평가 장치 구축 및 데이터분석은 한국표준과학연구원 진공펌프 평가실험실에서 수행되었다.

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Vibration Fracture and Microstructural Behavior with respect to Pb-free Solders (Lead-free Solder의 진동특성 평가)

  • Jin, Sang-Hun;Kang, Nam-Hyun;Lee, Chang-Woo;Yoo, Se-Hoon;Hong, Won-Sik
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.76-76
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    • 2010
  • 무연솔더 재료를 자동차 전장품에 적용하기 위해서는 고온환경에 대한 내구성 및 진동 인자에 대한 영향을 고려해야한다. 특히, ELV(End of Life Vehicles) 지침이 개정됨에 따라 고온용 무연솔더 재료에 대한 재평가가 반드시 필요한 시점이다. 이에 대해 본연구에서는 현재 상용화 된 Pb-free솔더의 재료들 중 총 4종의 Solder을 선정하여 자동차 환경에 부합하는 진동조건하에서 시험해보았다. 그리고 미세조직의 특성, 접합부 형성시의 기계적 강도 및 접합부의 신뢰성을 평가하여 보았다. 각각의 조성에 대한 CHIP type과 QFP type의 실장부품을 준비하였으며, 각각의 조성별로 솔더 페이스트로 Daisy Chain PCB에 접합하여 조성에 따른 비교 데이터를 구축할 수 있었다. 리플로우 공정후 초기의 미세조직 및 전당강도, 저항값을 측정하여 진동시험에 따른 데이터와 비교하였다. 주파수는 10Hz~1,000Hz였으며, 진동가속도는 $29.4m/s^2$, 20시간의 랜덤진동이 적용되는 동안 챔버내의 온도는 상온으로 유지되었다. 진동시험과 이에 따른 저항측정을 통하여 진동 주파수와 시간에 따른 실장 부품이 받는 진동 영향과 실시간 저항값을 측정하였으며, 이때의 미세조직 비교를 통해 진동특성을 평가하였다. 진동 주파수에 따른 저항값의 변화가 있었으며, 진동전후 전단강도에도 영향을 주었다. QFP type에서는 SAC105가 진동에 가장 취약하였으며, CHIP type에서는 SACX0307이 진동에 가장 취약하였다.

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Evaluation of Fatigue Endurance on Expansion Joint Manufactured Fe-Mn Damping Alloy (Fe-Mn 제진 금속을 적용한 신축이음장치의 피로 내구성 평가)

  • Kim, Ki-Ik;Kim, Young-Jin;Ahn, Dong-Geun;Kim, Cheol-Hwan
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.29 no.4D
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    • pp.483-489
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    • 2009
  • The endurance of expansion joint manufactured the Fe-Mn damping alloy reducing noise and vibration is analyzed into FEM (Finite Element Method) and fatigue test. The fatigue test have been performed using the expansion joint manufactured Fe-Mn damping alloy and the hydraulic actuator (25tonf). And the results of fatigue test show that the maximum strength is 237.6 MPa. Also that is 56.6 percent of Fe-Mn damping alloy yield strength (420 MPa). The loading plate size is prepared $57.7cm{\times}23.1cm$ and the loading plate's set position is located on expansion joint. The expansion joint manufactured the Fe-Mn damping alloy had not presented breaking behavior against 2,000,000 times fatigue test and identified the fatigue endurance.

Structural Analysis on Durability of Pedal (페달의 내구성에 대한 구조 해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.4
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    • pp.88-95
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    • 2011
  • In this study, the deformation, stress, vibration, fatigue life and the probability of damage are analyzed at the pedal applied by the force of 300N. The maximum stress at the lower of pedal is shown as 20.801MPa. And the maximum displacement is 0.85mm at the maximum response frequency as 3800Hz. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'Sample history' with the average stress of 0 to $-10^{5}MPa$ and the amplitude stress of 0 to $10^{5}MPa$, the possibility of maximum damage becomes 0.6%. This stress state can be shown with 5 times more than the damage possibility of 'SAE bracket history' or 'SAE transmission'. The structural result of this study can be effectively improved with the design of pedal by investigating durability against its damage.

Durability Analysis on Automotive Engine Mount (자동차 엔진마운트의 내구성 해석)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.2
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    • pp.141-147
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    • 2012
  • Engine mount is used to soften the impact of bumper with elasticity recovery and damping capacity. Inner noise and vibration to influence the comfortableness for passenger cause the engine to the chattering phenomenon. In this study, structural analysis can be done by engine mounts designed with 3D modelling. Natural frequencies and harmonic responses are analyzed by using models with some kinds of configurations. When the simulation model is applied by the force of 600N within the range of natural frequencies, the magnitude of deformation becomes 0 to 3mm. As the number of holes around inside mount increases, the capability of vibration absorption and durability becomes larger. In case of 5holes around inside mount, it can be safest on durability. The life of mount becomes larger by changing the configuration of model. The engine mount improved with durability can be designed through the result of simulation.

Durability Analysis of Automotive Seat According to the Shape of Seat Back Frame (시트백 프레임의 형상에 따른 자동차 시트의 내구성 해석에 관한 연구)

  • Choi, Kyekwang;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.10
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    • pp.16-23
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    • 2020
  • Vehicle seats provide a comfortable ride for passengers by properly absorbing vibrations and shocks transmitted during driving. Vibration analyses on three models with different shapes were carried with the same material properties and constraint conditions. By varying the height of the seat-back, models 1, 2, and 3 were designed according to the inclined angle of the seat-back frame. Models 1, 2, and 3 were modeled with relatively simple designs using CATIA. The areas touching the buttocks of passengers show the most deformation. This work shows that seat durability and stability can vary depending on the shape of the seat design.

A Study on Effect of Vibration Reduction with Ballast Mat of Ballasted Track in Tunnel (터널내 자갈도상제도의 자갈도상매트 시공 후 진동 저감 효과에 대한 연구)

  • You, Chung-Jun
    • Journal of the Korean Society for Railway
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    • v.12 no.1
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    • pp.167-174
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    • 2009
  • Due to the travelling of the train with high speed the period of maintenance activities of the ballasted track is coming to be short, and more from the residential area of the ballasted track tunnel circumference the civil appeal is increasing with railroad vibration problem. To reduce the vibration problem and a maintenance cost establishes the ballast mat in the tunnel within part segment. In this study, to estimate the vibration reduction effect of the ballast mat we have done a comparative analysis with the vibration field test by the transit train by at the ballasted track with ballast mat and the standard ballasted track without vibration protection in tunnel.

Grouting Properties using Thixotropic Material and Vibration Impact Method (가소성 그라우트 재료와 진동 및 충격을 부여하는 공법에 의한 지반개량 특성)

  • Keeseok Kim;Haseog Kim;Bong-hyun Baek;Simhun Yuk
    • Resources Recycling
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    • v.33 no.1
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    • pp.37-47
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    • 2024
  • In grouting, the LW method is commonly employed to induce the gelation of cementitious material using water glass, thereby restricting the extent of material injection. Nevertheless, challenges manifest when materials are lost before gelation, particularly in regions with high groundwater flow rates or significant subsurface voids. This study developed a thixotropic grout material using LFS and GGBFS to mitigate material loss during injection, with an assessment of its flow characteristics, durability in marine exposure, strength, and injection properties. The outcomes revealed that the thixotropic grout material exhibited flow ranging from 105 to 143 mm and enhanced strength and durability compared to the LW method. Furthermore, field tests substantiated that applying vibration and impact improved impermeability.