• Title/Summary/Keyword: 진동 내구성

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Behavior of a Balance Shaft regarding Unbalance Mass Distribution (밸런스 샤프트 불평형 질량의 분포에 따른 동적 거동 연구)

  • Kim, Chan-Jung;Bae, Chul-Yong;Lee, Bong-Hyun;Kwon, Sung-Jin;Kim, Hyun-Chul;Lee, Dong-Won
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.101-106
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    • 2006
  • Balance shaft has a key role in reducing a engine vibration in a vehicle and widely applied for current models. Since balance shaft module consists many sub-component and each part has its own operational characteristics, some different analysis backgrounds should be integrated into one sub-part in balance shaft module and this is the main obstacles in making a design process. Moreover, the balancing shaft is rotating in high speed and such condition requires large safety factors in a design process owing to a lot of unexpected problems with the overwhelming rotation. Balance shaft is the core-component generating the intended unbalance as well as cancelling the unbalance force or moment by the engine module. So, the balance shaft should meet the high fatigue resistance not to mention of NVH performance. In this paper, a design strategy focused on balance shaft is developed to build a optimal model considering a engine vibration. Putting the unbalance mass distribution as main design parameter, some candidate model is verifed with structural and fatigue analysis and most appropriate model is proposed here.

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Structural Analysis on Flange Coupling due to Change of Bolt Numbers (볼트 수 변경에 따른 플랜지 커플링에 대한 구조해석)

  • Han, Moonsik;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.5
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    • pp.57-66
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    • 2013
  • This study investigates structural and vibration analyses due to the change of bolt Numbers on models 1 and 2 of flange couplings connected with both sides of axis. As maximum equivalent stresses of models 1 and 2 are 122.05 and 102.3 MPa respectively by the basis of bolt, these stresses are within the allowable stress of this model and the safety of bolt design is verified. As maximum equivalent stresses of models 1 and 2 are 196.2 and 196.4 MPa respectively by the basis of body, these stresses are within the allowable stress of this model and the safety of body design is verified. Through natural frequency analysis, maximum displacements of model 1 and 2 are shown at the frequencies of 6565.1 and 6614.9 Hz respectively. Maximum displacements in cases of models 1 and 2 are shown at harmonic frequencies of 7760 and 7840 Hz at real loading conditions. By putting these study results together, the durability of vibration at model 2 with bolt numbers of 8 becomes better than model 1 with bolt numbers of 6. These study results can be effectively utilized with the design on flange coupling by anticipating and investigating prevention and durability against its damage.

Development of New Electroplating Alloy (Au-Cu) for Increasing the Durability of PCB Commutator in Vibration Motor (진동모터용 PCB 정류자의 내구성 향상을 위한 신 합금도금 (Au-Cu) 개발)

  • Kim, Young-Tae;Lee, Sung-Jae;Park, Sung-Jun
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.6
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    • pp.114-121
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    • 2009
  • Mobile phone is a representative personal communication tool among wireless communication devices. Recently, with the miniaturization and light-weight trend of mobile phone, the vibration motor has been replaced by coin type. The required performances of coin type vibration motor needed by user are long life, higher vibration, and thin thickness. Also the most important factor determines the performance of vibration motor is long-term reliability, which is mainly related to PCB plating technique for commutator. In this study, three types of fault were categorized to analyze the cause for malfunction of vibration motor. And, hardness and surface morphology on plating surface are also investigated to optimize the plating method and plating conditions. As a result, new plating method and conditions were proposed to increase the durability of PCB commutator.

Evaluation for Fatigue Life of Rubber Isolator for Vibration Characteristic on Automotive Cooling Module (진동 특성을 고려한 자동차 냉각모듈 방진고무의 내구성 평가)

  • Shim, Hee-Jin;Kim, Han-Chul;Kim, Jung-Kyu
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.350-355
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    • 2008
  • A Rubber mount is widely used for mechanical parts or engineering materials. Especially, it plays an important role in reducing mechanical vibration due to cyclic loading. But, rubber mount is damaged due to the cyclic loading and resonance. Therefore, it is necessary to investigate evaluation of fatigue life considering vibration characteristics for rubber. In this study, a vibration fatigue analysis was performed and based on Power Spectral Density(PSD) and the stress-life curve and a result of frequency response analysis in the finite element method. The measured load history in experiment was transformed to PSD curve. The stress-life curve was obtained by nonlinear static analysis and fatigue test. In addition, frequency response analysis was conducted for mechanical part. In order to evaluate fatigue life of rubber mount, vibration fatigue test was conducted at the constant acceleration-level as well. Fatigue life was determined when the load capacity is reduced to 60% of its initial value. As a result, predicted fatigue life of rubber mount agreed fairly well with the experimental fatigue life.

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Design and Dynamic Behavior Prediction of a 4-DOF Piping Joint (4-자유도 배관 관절의 설계 및 동적 거동 예측)

  • Lee, Yunyong;Kang, Hwankook;Lee, Jong Rim;Lim, Seungchul
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.3
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    • pp.298-307
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    • 2016
  • In the building process of FPSOs(floating production, storage and offloading units) is the increasing demand of high performance piping joints that can be installed on its turret system and maintain smooth and long-term flow of ultra-high pressure crude oil, being subjected to external excitations such as wind and wave on the sea. Following such a trend, in this paper, a new-type piping joint of four effective degrees of freedom has been designed, and its dynamic characteristics predicted through mathematical modeling and computer simulations. Moreover, via an example it was shown how the yaw motion in particular can be independently controlled for future durability test despite strong kinetic couplings.

Study on Durability by Vibration and Fatigue of the Helicopter (헬기의 진동과 피로에 대한 내구성 연구)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.63-69
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    • 2011
  • This study analyzes stress, fatigue and vibration on main rotor and body of helicopter. The maximum stress is shown on adjoint part between body and main rotor at the lower position of main rotor. As the maximum displacement amplitude is happened at 4000Hz, there is no resonance and the state of helicopter becomes safe at hovering without the abnormal air current and the disabled rotor. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'Sample History' with the average stress of 0MPa to $-10^5MPa$ and the amplitude stress of 0MPa to $8.539{\times}10^5MPa$, the possibility of maximum damage becomes 3%. This stress state can be shown with 5 times more than the damage possibility of 'SAE bracket history' or 'SAE transmission'. The structural result of this study by using the analysis of vibration and fatigue can be effectively utilized for safe and durable design of helicopter.

Experimental Study on the Characteristics of Steel Hysteretic Dampers with E-Shape Elements (E-Shape 강재이력댐퍼의 거동 분석)

  • 김인배;강형택;이민구;서주원
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 2003.03a
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    • pp.457-464
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    • 2003
  • 최근 교량의 건설에 있어서 내진설계가 주요문제로 부각되면서, 구조물의 진동응답을 제어 하는 갖가지 형태의 진동제어 기법이 적용되고 있다. LRB(Lead Rebbe. Bearing), LUD(Lock Up Device)등 다양한 지진격리장치가 설계에 적용되고 있으며 특히, 설계변경 .내진보수보강과 같이 제약 조건이 있는 상황에서 유용한 면진방법으로 사용되고 있다. 이러한 지진격리장치는 기본적인 설계특성인 수평강성, 감쇠성능에 대한 검증을 필요로 한다. 특히, 지진과 같은 동적하중에 대하여 하중속도, 수직력, 변형률 등에 대한 의존성과 내구성의 검토가 필요하며 유사장치에 대하여 검증실험기준의 정립이 진행 중에 있다. 강재이력댐퍼인 E-Shape 댐퍼는 지진격리장치로서 교각의 고정단에 교좌장치로 설치되어 상시에는 탄성영역 내에서 거동하는 고정단의 역할을 하다가, 지진발생시에는 E-Shape형태의 강재댐퍼가 소성변형을 통한 이력거동으로 에너지 소산기능을 가진 교좌장치이다. 최근 LRB에 대하여는 다양한 특성실험이 수행되고 있으나 상대적으로 강재이력댐퍼에 대하여는 이러한 검증실험이 수반되지 않고 사용되고 있다. 본 실험연구에서는 E-Shape 강재이력댐퍼에 대하여 연직하중, 수평변형률, 수평속도에 패한 동적특성을 평가함으로서 강재이력댐퍼를 이용한 지진격리설계의 타당성과 면진성능을 평가해 보았다.

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A Layout of Automotive Engines (자동차용 기관의 레이아웃트(I))

  • 이성열
    • Journal of the korean Society of Automotive Engineers
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    • v.7 no.1
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    • pp.18-23
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    • 1985
  • 내연기관은 자동차용 기관에 의하여 일반대중과 접촉하게 되었으며, 특히 20세기 중반에 이르러 자동차라는 기계가 일반가정에서 사용되는 가구로 탈피하는 과정에서 그 중요장치의 하나인 자동차용 기관도 전문가가 취급하는 기계로부터 일반인이 취급하는 가구로의 탈피를 요구함에 따라 크게 발전해 온 것이 사실이다. 종래, 내연기관의 설계에 있어서 그 출력과 연료소비를 가장 중요한 성능평가의 요소로 삼아왔지만, 가구로서의 자동차의 최적화를 위해서는 더욱 중요한 많은 성능평가의 요소가 있다는 것을 인식할 필요가 있다고 생각한다. 실은 최적화에 필요한 많은 요소의 균형을 어떻게 할 것인가 하는 것이 자동차용 기관의 설계에 있어서 가장 중요한 일이라 생각되며, 자동차용 기관을 계획할 때의 목표는 다음과 같은 3가지로 생각된다. (1) 고성능일 것 (2) 우수한 기능을 가질 것 (3) 공해가 없을 것 (1)의 고성능을 추구하는데 있어서는 비출력, 연료소비율 및 양호한 응답성이 중요한 요소로 된다. 이중 응답성의 문제는 연료공급기구나 조속기 등의 기능적인 요소와 깊은 관련이 있다. 그리고 내구성, 신뢰성, 정비점검의 무용성이라는 것이 (2)의 우수한 기능을 보장하기 위한 가장 중요한 배경으로 된다. 또한 진동이나 소음이 없고 정숙할 것이 (3)의 무공해성의 목표와도 관 련되는 중요한 요소이다. 배출가스의 무공해화가 자동차에 의한 공해방지의 입장으로부터 중요한 요소가 되는 것은 주지의 사실이다. 그리고 이 배출가스의 청정화의 문제는 성능향상을 위한 비출력증대의 방향에 대한 방해가 되는 문제이다. 이상 기술한 바와 같은 설계단계에 있어서의 계획목표를 3가지로 설정하고, 이 3가지 목표에 관련되는 요소의 균형을 어떻게 위해야 할 것인가 하는 점에 초점을 맞추어 되도록 쉽게 기술하고자 하였으나, 미비한 점이 많았을 것으로 생각하여, 다만 이 분야에 종사하는 기술자 여러분에게 약간의 도움이라도 되었으면 하는 것이 소망이다.

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Dynamic Characteristic Analysis of Water Jet Loom Driving System (워터제트직기 구동시스템의 동특성 해석)

  • Kim, Sang-Yoon;Park, Dae-Kyu;Chun, Du-Hwan;Park, Myung-Kyu
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.21 no.5
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    • pp.459-464
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    • 2008
  • While high speed / precision investigating for maximization of Textile Machinery business is requesting a machine which has highly endurance, stability and reliance abilities following customer request. In this research, load volume that gives influence on loom is measured and analyzed for water jet loom in real operation time to driving system adhered torque sensor to each a module. As well, measurement and analysis technology are developed about torque and vibration of driving systems for textile machinery by comparing dynamical analysis of water jet loom with gained result, basic materials about development of high value added textile machinery which has endurance and stability are presented.

Structure Structural Durability Analysis on Bike Carrier Basket (자전거 짐받이에 대한 구조적 내구성 해석)

  • Cho, Jaeung;Han, Moonsik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.70-76
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    • 2013
  • This study investigates structural durability through the analyses of stress, fatigue life and vibration damage at bike carrier basket. As model 2 has less stress and deformation than model 1 on static structural analysis, model 2 becomes more durable than model 1. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. The amplitude deformations become highest at maximum response frequency of 2400Hz in cases of models 1 and 2. As the values of maximum equivalent stresses become within the allowable material stresses at two holes at the upper parts on models 1 and 2, these models become safe. The structural result of this study can be effectively utilized with the design of bike carrier basket by investigating prevention and durability against fatigue or vibration damage.