• Title/Summary/Keyword: 진공건조

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Microwave Vacuum Drying of Germinated Brown Rice as a Potential Raw Material for Enzyme Food (잠재적 효소식품 원료로서 발아현미의 마이크로파 진공건조)

  • Kim, Suk-Shin;Kim, Sang-Yong;Lee, Won-Jong
    • Korean Journal of Food Science and Technology
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    • v.30 no.5
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    • pp.1107-1113
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    • 1998
  • This work was to study the potential use of germinated and microwave-vacuum-dried brown rite as a raw material for enzyme food. Brown rice was soaked in water at $15^{\circ}C$ for 2 days and then germinated at $25^{\circ}C$ for 4 days. The germin ated brown rice was then dried by different drying methods: microwave vacuum drying 1(drying only), microwave vacuum drying 2 $(drying{\rightarrow}crushing{\rightarrow}drying)$, hot air drying, vacuum drying and freeze drying. Each drier except freeze drier was set to maintain the sample temperature to be $60^{\circ}C$. During microwave vacuum drying 1 and 2 the sample reached $60^{\circ}C$ much faster (5 min) and was dried much faster (2 to 3 hrs for microwave vacuum drying 1 and 2 than the other drying methods. The initial drying rate of microwave vacuum drying was ten times faster than that of hot air drying. The microwave vacuum drying produced a dry sample of the highly retained enzymic activity, followed by freeze drying, vacuum drying and hot air drying.

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Microwave Vacuum Drying of Brown Rice Koji as an Enzymic Health Food (효소식품으로서 현미코오지의 마이크로파 진공건조)

  • Kim, Suk-Shin;Roh, Hoe-Jin;Kim, Sang-Yong
    • Korean Journal of Food Science and Technology
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    • v.31 no.3
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    • pp.625-630
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    • 1999
  • This work was to study drying characteristics of the brown rice koji, an enzymic health food, using microwave under vacuum. Cooked brown rice was inoculated with Aspergillus oryzae and incubated at $32^{\circ}C$ for 6 days. The brown rice koji was dried by different drying methods: microwave vacuum drying, hot air drying, vacuum drying and freeze drying. Each drier except freeze drier was set to maintain the sample temperature at $40^{\circ}C$. During microwave vacuum drying, the sample reached $40^{\circ}C$ much faster (within $5{\sim}10\;min$) and was dried much faster (2 hrs) than the other drying methods. The initial drying rate of microwave vacuum drying was ten times faster than that of hot air drying. The microwave vacuum drying produced a dry sample of the highly retained enzymic activity, followed by freeze drying, vacuum drying, and hot air drying.

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Separation of Limonen from Waste Citrus Peels by Venturi Vacuum Drying and Production of Bioethanol (벤튜리 진공건조에 의한 폐 감귤박으로부터 리모넨 분리 및 바이오 에탄올 생산)

  • Seung-Geon Kim;Ho-Won Lee
    • Applied Chemistry for Engineering
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    • v.35 no.1
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    • pp.42-47
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    • 2024
  • Limonene was separated from waste citrus peels by a vacuum drying process with a venturi, and bioethanol was produced from dried citrus peels. Vacuum drying using venturi was very effective in removing moisture and limonene compared to hot air drying and natural drying. Citrus peels prepared by venturi vacuum drying were the most suitable for ethanol fermentation. The moisture and limonene content of the citrus peels dried for 15 hours were 17.0% and 3.2%, respectively. By venturi vacuum drying, essential oil containing limonene and floral water were obtained, respectively. The amount of essential oil separated by venturi vacuum drying was 4.21 mL essential oil/kg citrus peel, 79.9% of the separated essential oil was limonene.

Microwave Vacuum Drying of Germinated Colored Rice as an Enzymic Health Food (효소식품으로서 발아유색미의 마이크로파 진공건조)

  • Kim, Suk-Shin;Kim, Sang-Yong;Noh, Bong-Soo;Chang, Kyu-Seob
    • Korean Journal of Food Science and Technology
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    • v.31 no.3
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    • pp.619-624
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    • 1999
  • This work was to study the potential health food use of germinated colored rice after germinating and drying using microwave under vacuum. Colored rice was soaked in water at $15^{\circ}C$ for 2 days and then germinated at $25^{\circ}C$ for $3{\sim}4\;days$. The germinated colored rice was dried by different drying methods: microwave vacuum drying 1, microwave vacuum drying $2\;(drying{\rightarrow}crushing{\rightarrow}drying)$, hot air drying, vacuum drying and freeze drying. Each drier except freeze drier was set to maintain the sample temperature at $60^{\circ}C$. During microwave vacuum drying 1 or 2, the sample reached $60^{\circ}C$ much faster (within 5 min) and was dried much faster ($2{\sim}3\;hrs$ than the other drying methods. The initial drying rate of microwave vacuum drying was ten times faster than that of hot air drying. The microwave vacuum drying 2 retained the highest ${\alpha}-amylase$ activity, followed by microwave vacuum drying 1, freeze drying, vacuum drying, and hot air drying.

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Physicochemical Properties of Onion Powder as Influenced by Drying Methods (건조방법에 따른 양파분말의 품질특성)

  • Kim, Hye-Ran;Seog, Eun-Ju;Lee, Jun-Ho;Rhim, Jong-Whan
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.36 no.3
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    • pp.342-347
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    • 2007
  • Physicochemical properties of onion powder as influenced by drying methods were investigated. Moisture contents of onion powder were 13.29%, 12.99%, and 10.78% for samples dried using hot-air dryer, freeze dryer, and vacuum dryer, respectively. There were no significant differences in crude fat, crude protein, and crude ash content (p>0.05) depending on the drying methods. Samples prepared by freeze drying showed a significantly higher L-value as compared with those prepared by hot-air and vacuum drying (p<0.05). Scanning electron micrographs showed that freeze drying produced smaller particle-sized sample which in turn resulted in the higher porosity of the sample. Freeze dried samples revealed significantly lower degree of rehydration than other samples (p<0.05) probably due to small particle size of the sample. Water solubility of freeze dried sample appeared to be higher than that of other drying methods while the swelling ratio of the same sample appeared to be lower than that of the others. Browning index was significantly lower in samples prepared by freeze drying (p<0.05) but not significantly different between samples dried by hot-air and vacuum drying. Vitamin C content was higher in freeze dried onion powder due to the lower temperature applied to the sample. Freeze dried onion powder contained significantly lower amount of total polyphenol and higher amount of total sugar as compared to other samples (p<0.05).

Comparison of Drying Characteristics of Square Timber by Heated Platen and Radio-frequency/Vacuum Drying (큰 정각재의 가열판과 고주파 진공건조간 건조특성의 비교)

  • Jung, Hee-Suk;Kang, Wook;Lee, ChuI-Hyun
    • Journal of the Korean Wood Science and Technology
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    • v.30 no.2
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    • pp.108-114
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    • 2002
  • Red pine(Pinus densiflora) square timbers with 14.0 cm and 16.5 cm of face size and 24 m long were dried in a vacuum-press kiln and in a radio-frequency/vacuum(RF/V) kiln to compare drying rate, moisture content(MC) distribution and specific energy. RF/V drying rate was higher than vacuum-press drying rate. The effect of size of cross section on the RF/V drying rates were more pronounced than those of vacuum-press drying. The longitudinal- and the transverse MC distribution of dried square timber showed convex profile for the vacuum-press drying and concave profile for the RF/V drying. Moisture gradient of width direction was similar to the thickness direction in vacuum-press dried square timber and was more slight than that of the thickness direction in the RF/V dried large square timber. The specific energy consumption curve increased as MC decreased. Specific energy(kWh/kg of water evaporated) of the vacuum-press process required more than that of the RF/V process.

The Effect of Far Infrared Ray-Vacuum Drying on the Quality Changes of Pimpinella bracycarpa (원적외선건조와 원적외선-진공건조를 이용한 참나물의 품질변화 특성)

  • 이명기;김상헌;함승시;이상영;정차권;강일준;오덕환
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.29 no.4
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    • pp.561-567
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    • 2000
  • This study was conducted to determine the effect of far infrared-vacuum drying on the quality changes of Pimpinella bracycarpa, such as drying efficiency (weight loss), color differences, browning degrees, rehydration and sensory evaluation. Wehn Pimpinella bracycarpa was dried for designated time at 5$0^{\circ}C$, 6$0^{\circ}C$ and 7$0^{\circ}C$, drying time of far infrared-vacuum drying was decreased more than 17% compared to that of infrared drying. The color changes increased as drying temperature increased and far infrared-vacuum drying made less color changes than infrared drying. Also, the total microbial counts and the number of yeast and mold were gradually reduced as drying temperature increased and drying time was longer, but there was no significant differences in microbial changes among drying methods. The rehydration rates of Pimpinella bracycarpa increased as drying temperature increased and was better at far infrared-vacuum drying than infrared drying. Also, according to the sensory evaluation after rehydration of Pimpinella bracycarpa, the hihger scores were obtained at lower temperature and far infrared-vacuum drying, especially the color was obtained much hihger score in the far infrared-vacuum drying than infrared drying. Thus, the results showed that drying efficiency and stability of rehydration and color changes was increased and the quality deterioration of Pimpinella bracycarpa could be minimized by using far infrared-vacuum drying.

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분무진공동결건조기 개발

  • Ryu, Gyeong-Ha;Ban, Byeong-Min;Kim, Jae-Hyeong;Son, Sang-Ho
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.258-258
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    • 2013
  • 최근 건조 제품의 양질화, 고급화 및 편의화가 요구되어 이를 충족시키기 위한 새로운 건조방법이 계속 개발 되어 왔다. 이러한 방법들 중에서 저온과 진공하에서 건조가 이루어지는 진공 동결 건조는 가장 완벽한 건조 방법으로 최근 실용화 되고 있다. 진공동결건조란 건조의 한 종류로 수분을 함유한 시료를 동결시킨 후 진공펌프를 이용하여 수증기압을 3중점 이하로 낮추어 얼음을 직접 증기로 만드는 승화의 원리에 의해서 얻어진다. 분무진공동결건조의 특징은 (1) 물리적구조의 보존성, (2) 화학적인 안정성, (3) 생물학적인 활동의 보존성, (4) 제품의 높은 복원성 및 재생성이다. 따라서 분무진공동결건조 기술은 크게 진공, 분무, 동결, 건조, 멸균 등과 같은 요소기술의 복합기술이라 할 수 있다. 분말을 제조하기 위해서 진공동결건조 후 분쇄하는 방법을 사용하나 본 방법에서는 정밀화학품 제조를 위해서 분무진공동결건조 방식을 사용한다. 이를 통하여 적당한 크기인 5~10 um의 입경 제조가 가능하고, 공기동력학적인 입경이 기존 방식에 비해 작아서 허파까지의 운반효율이 1.5~2배 우수하다. 화학, 의학 분야에서의 분무동결 건조는 주로 민감한 제품, 즉 생물학적 고유성의 손상 없이 물을 제거하는데 사용되어 영구적으로 저장 가능한 상태로 보관할 수 있으며 물의 첨가로 원상태로 복구할 수 있어서 매우 각광을 받고 있다. 의약용 냉동건조 제품은 항생물질, 박테리아, 혈청, 백신, 검사 약물, 단백질을 포함하는 생물공학 제품들, 세포, 섬유, 화학제품 등이 있으며 주로 vial 또는 ampule 상태로 건조가 이루어진다.본 연구에서는 원료를 $-194^{\circ}C$의 액체질소에 분무시켜 동결된 미립자를 형성한 후 진공 및 저온상태에서얼음의 승화(sublimation)에 기반한 1차 건조와 수증기 탈착(desorption)에 기초한 2차 건조 과정으로 구성된 분무진공동결건조기를 개발하였다. 분무동결 과정의 해석을 통해 2유체식 노즐을 통해 분무된 미세 입경의 액적이 액체 질소 표면까지 도달하는 회수률, 분무 노즐의 위치, 운전 조건 및 용기의 설계의 최적화를 수행하였다. 초기 액적속도, 분무노즐의 높이, 흡입구 추가에 따른 액적 유동 및 회수의 특성을 제시하였으며 이를 통한 분사시스템 고도화 가능성을 제시하였다. 구형의 미세 입자가 적층된 제품의 동결건조 공정의 해석은 흡착승화 모델(sorption sublimation model)을 기반으로 다음과 같은 열전달, 물질전달, 상변화 모델을 고려하여 유도되었다. 분무노즐 및 냉동/진공 배기계 시작품을 개발하여, 표면의 고다공도를 갖춘 입경 3~20 m 정도의 시료를 얻을 수 있으며, 동역학적 입경 5 m 충족함을 확인하였다.

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당절임 식용마의 건조방법에 따른 품질변화

  • 남학식;홍주연;김남우;윤광섭;신승렬
    • Proceedings of the Korean Society of Postharvest Science and Technology of Agricultural Products Conference
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    • 2003.10a
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    • pp.179.1-179
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    • 2003
  • 본 연구는 각종 영양성분과 기능성 물질을 함유한 식용마의 소비확대와 새로운 가공식품을 개발하고자, 당절임한 식용 마의 건조방법에 따른 물성 및 일반 성분의 변화를 조사하였다. 동결건조한 당절임 식용마의 명도는 높았고 적색도와 황색도는 열풍 및 진공 건조한 것에 비해 낮았으며, 수분함량과 재수화율은 동결건조한 것이 높게 나타났다. 수용성 단백질은 동결건조한 것이 6.43mg/100g으로 가장 낮았으며 총당과 환원당의 함량은 건조방법에 따라 뚜렷한 차이가 없었다. 주요 유기산은 malic, acetie, citric acid 이었고, acetic, citirc acid는 열풍 및 진공 건조한 것이 많았으나 malic acid는 동결 건조한 것이 월등히 높게 나타났다. 구성아미노산은 진공 건조한 것에 많았으며, 유리아미노산은 큰 차이가 없었다. 총 비타민 C함량도 별다른 차이가 없었으나 환원형 비타민 C는 동결이 산화형 비타민 C는 열풍 및 진공 건조한 것이 높게 나타났고, 무기질 함량은 K, Na, Mg의 함량이 많았다. 마 스낵의 관능검사에서는 열풍 및 진공건조에 비해 동결 건조한 것이 우수한 것으로 평가되었으며, 전자현미경적 관찰에서는 열풍 및 진공 건조한 것은 세포와 세포벽의 형태를 찾아 볼 수 없었으나 동결 건조 한것은 세포의 형태와 세포벽의 파괴가 일어나지 않았다. 본 연구는 당절임한 식용 마의 건조 방법에 따른 물성 및 성분의 변화를 조사한 결과, 동결건조한 것이 품질이 우수하였고, 영양성과 기능성을 함유한 마의 가공 식품의 개발의 가능성을 제시한다.

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Effects of the Low Temperature Vacuum Drying Process on Drying Curve and Physico-Chemical Properties of Astringent Persimmons (저온진공건조 공정에 의한 떫은 감의 건조 및 품질 특성)

  • Hur, Sang-Sun
    • Journal of the Korean Applied Science and Technology
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    • v.33 no.1
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    • pp.58-66
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    • 2016
  • This study was performed to investigate drying characteristics and quality properties of dried persimmon with vacuum drying process. Drying characteristic curve of the dried persimmon showed that the constant rate drying period and falling rate drying period exist definitely. $_{\circ}Brix$, sugar content and hardness value of the dried persimmon increased as the vacuum pressure and heating temperature increased, but L value of the dried persimmon lower. The results indicated that the optimal conditions were at vacuum pressure of 40~50kPa abs., heating temperature of $30^{\circ}C$ and drying time of 3~4days.