• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.1664-1667
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• 2005

The main function of Ball-Stop part is to operate power shift for vehicle with more than 5 ton when a driver changes gear using suitable force. This paper presents the implementation of a DFSS(Design For Six Sigma) for robust design of Ball-Stop part of power shift. The factors influencing Ball-Stop part performance is derived to find control factor. Based on this factor, contact force between head and detent pin analysis is performed to get optimal factor is analyzed and compared with contact force test result to verify reliability of design. This makes clear the reason why the proposed one is necessary and the role of DFSS.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.12 no.3
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• pp.1063-1069
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• 2011

Today, tire performance becomes better as vehicle performance increases. Driviability, endurance, comfortability, noise, and antiwear performance is influenced by tire contour. Tire design method is developed by high-tech engineering technology. Among theses studies, tire performance improvement through tire contour optimization is performed by many vehicle investigator. Therefore, in the present study, an optimum contour design system satisfying the tire performance requirements is constructed by regression analysis and genetic algorithm by using design of experiments.

• Proceedings of the KIEE Conference
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• 2009.07a
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• pp.1585_1586
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• 2009

본 논문에서는 다구찌 기법을 사용하여 최적설계 한 중심 주파수가 920MHz인 휴대용 RFID 리더안테나를 제안한다. 제안한 안테나는 모서리가 절단되고 정사각형 마이크로스트립 패치에 네 변으로부터 슬롯을 갖는 구조이다. 이러한 슬롯구조는 마이크로스트립 패치안테나를 소형화 시킬 수 있으며, 슬롯이 없는 구조에 비해서 약 18%의 안테나 크기 감소가 가능함을 실험을 통해 확인 하였다. 슬롯의 구조를 갖게 되는 소형의 안테나는 복잡한 설계변수에 따라 변화하므로 최적의 안테나 설계를 위해서는 해석 및 시험단계에 수많은 반복이 요구된다. 본 연구에서는 해석 및 실험 횟수를 최소화할 수 있는 실험계획법인 다구찌법의 직교배열 표를 도입하여 설계할 때의 주요 요소들의 민감도 해석을 수행하고 그 영향성을 분석하여 해석결과를 바탕으로 설계반복을 최소화 하면서 최적의 구조를 갖는 안테나를 설계 하였으며 유전율이 4.4이고, 두께가 3.2mm 인 Epoxy 1.6T의 기판상에 제작한 안테나 특성에 대한 실험 결과를 제시하였다.

• Transactions of the Korean Society of Automotive Engineers
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• v.21 no.3
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• pp.15-23
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• 2013

Weight reduction of a automobile has been steadily tried in automotive industry to improve fuel efficiency, driving performance and the production profits. Since the weight of BIW takes up a large portion of the total weight of the automobile, reducing the weight of BIW greatly contributes to reducing the total weight of the vehicle. To reduce weight, vehicle manufacturers have tried to apply lightweight materials, such as aluminum and high-strength steel, to the components of BIW instead of conventional steel. In this research, material arrangement of an automotive BIW was optimized by formulating a design problem to minimize weight of the BIW while satisfying design requirements about bending and torsional stiffness and perform a metamodel-based design optimization strategy. As a result of the design optimization, weight of the BIW is reduced by 45.7% while satisfying all design requirements.

• Transactions of the Korean Society of Automotive Engineers
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• v.25 no.3
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• pp.344-349
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• 2017

Suspension noise from under a passenger car is one of the important factors that impact the perceptual quality for drivers. However, it is difficult to validate this by component level testing in the early stage of development, because suspension noise caused by interaction of the related parts has been found at saleable vehicles late during development or at the manufacturing stage, when many customers have already filed for claims. This study proposed a validation testing under research by the DFSS process that enables reproduction of vehicle level noise by component level testing using a shock absorber with the related parts, such as urethane bumper and top mount. This study also developed a compromised test matrix while analyzing the noise factors through experimental design and analysis of variance to determine what factors can affect noise. Based on this study, we expect that the vehicle level and customer claim can be validated during initial development timing by a more reliable component noise validation test.

• The Transactions of the Korea Information Processing Society
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• v.5 no.10
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• pp.2609-2614
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• 1998

In this work, we consider the forecasting performance between nearal network and Box-Jenkins method for time series data. A modified learning process is developed for neural network approach at time eries data, ie, properly adaptive learning rates selecting by orthogonal arrays and dynamic selecting of initial values using Easton's cotroller box. We can obtain good starting points with dynamic graphics approach. We use real data sets for this study : the Wolf yearly sunspot numbers between 1700 and 1988.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.7
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• pp.1232-1240
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• 2002

Recently, linear motors are applied to many small precision products. Thus high generating power with small size is required of it. In order to increase the motor efficiency, the design variables need to be optimized. In this study, Vector Fields FEM software, OPERA-3d, was used for simulating linear motor. The thrust and magnetic flux density at the air-gap center were simulated and compared with the experimental results. Taguchi method was applied to investigate the effects of each variables. As a result, the thickness of conductor and magnet was important for the thrust but the thickness of the yoke. The temperature of the conductor was determined by finding the thermal conductivity that was determined by experimentation. Correlation equation relating to the thrust and temperature was proposed by Latin square and Least Square method. The optimum design variables were determined by correlation equation, and compared with simulation results. According to this analysis, thrust force of linear motor was improved about 7% comparing with conventional model.

• Proceedings of the KSME Conference
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• 2003.04a
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• pp.1248-1253
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• 2003

Sensitivity information has been used for linearization of nonlinear functions in optimization. Basically, sensitivity is a derivative of a function with respect to a design variable. Design sensitivity is repeatedly calculated in optimization. Since sensitivity calculation is extremely expensive, there are studies to directly use the sensitivity in the design process. When a small design change is required, an engineer makes design changes by considering the sensitivity information. Generally, the current process is performed one-by-one for design variables. Methods to exploit the sensitivity information are developed. When a designer wants to change multiple variables with some relationship, the directional derivative can be utilized. In this case, the first derivative can be calculated. Only small design changes can be made from the first derivatives. Orthogonal arrays can be used for moderate changes of multiple variables. Analysis of Variance is carried out to find out the regional influence of variables. A flow is developed for efficient use of the methods. The sensitivity information is calculated by finite difference method. Various examples are solved to evaluate the proposed algorithm.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.27 no.12
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• pp.2092-2100
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• 2003

Sensitivity information has been used for linearization of nonlinear functions in optimization. Basically, sensitivity is a derivative of a function with respect to a design variable. Design sensitivity is repeatedly calculated in optimization. Since sensitivity calculation is extremely expensive, there are studies to directly use the sensitivity in the design process. When a small design change is required, an engineer makes design changes by considering the sensitivity information. Generally, the current process is performed one-by-one for design variables. Methods to exploit the sensitivity information are developed. When a designer wants to change multiple variables with some relationship, the directional derivative can be utilized. In this case, the first derivative can be calculated. Only small design changes can be made from the first derivatives. Orthogonal arrays can be used for moderate changes of multiple variables. Analysis of Variance is carried out to find out the regional influence of variables. A flow is developed for efficient use of the methods. A software system with the flow has been developed. The system can be easily interfaced with existing commercial systems through a file wrapping technique. The sensitivity information is calculated by finite difference method. Various examples are solved to evaluate the proposed algorithm and the software system.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.15 no.4
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• pp.8-14
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• 2006

The important function of Ball-Stop part is to operate power shift using suitable pneumatic force for vehicle with more than 5 ton when a driver changes gear. In this paper, we have applied the concept of the DFSS(Design for Six Sigma) to robust design of Ball-Stop part. First, we have found the control factors which could mainly influence the performance of the Ball-Stop part. The simulations of contact between head and detent pin was performed to evaluate effect of control factors according to DOE(Design of experiment) by using $ADAMS^{(R)}$. Finally, we have obtained optimal levels of each factors using $MINITAB^{(R)}$. Through the comparison of the result of optimized design with one of inintial design, we have verified the usefulness of DFSS method which can be applied to robust design of mechanical systems.