• 한국산학기술학회논문지
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• 제12권3호
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• pp.1063-1069
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• 2011

오늘날, 차량의 성능 향상에 따라 타이어에 대한 요구가 다양화 되고 요구성능이 고도화됨에 따라 타이어의 설계기술에 보다 다양한 기반기술들이 적극적으로 사용되기 시작하였으며, 이에 대한 많은 연구 중 타이어 형상의 최적화를 통한 타이어 성능 향상을 위한 연구들이 활발히 진행되고 있다. 타이어 형상은 운전성능, 회전저항성, 내구성, 승차감, 소음, 내마모성 등과 같은 차량의 주요성능에 직접적인 영향을 미치는 대단히 중요한 설계인자이다. 따라서 본 연구에서는 실험계획법의 하나인 직교배열표와 회귀식을 이용하여 타이어 형상설계 시에 필요한 유한요소 해석시간을 단축시키고 유전자 알고리듬을 이용하여 타이어의 주요 성능을 만족하는 다목적 형상최적설계를 수행하였다.

• 한국자동차공학회논문집
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• 제25권3호
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• pp.344-349
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• 2017

Suspension noise from under a passenger car is one of the important factors that impact the perceptual quality for drivers. However, it is difficult to validate this by component level testing in the early stage of development, because suspension noise caused by interaction of the related parts has been found at saleable vehicles late during development or at the manufacturing stage, when many customers have already filed for claims. This study proposed a validation testing under research by the DFSS process that enables reproduction of vehicle level noise by component level testing using a shock absorber with the related parts, such as urethane bumper and top mount. This study also developed a compromised test matrix while analyzing the noise factors through experimental design and analysis of variance to determine what factors can affect noise. Based on this study, we expect that the vehicle level and customer claim can be validated during initial development timing by a more reliable component noise validation test.

• 대한기계학회논문집A
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• 제26권7호
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• pp.1232-1240
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• 2002

Recently, linear motors are applied to many small precision products. Thus high generating power with small size is required of it. In order to increase the motor efficiency, the design variables need to be optimized. In this study, Vector Fields FEM software, OPERA-3d, was used for simulating linear motor. The thrust and magnetic flux density at the air-gap center were simulated and compared with the experimental results. Taguchi method was applied to investigate the effects of each variables. As a result, the thickness of conductor and magnet was important for the thrust but the thickness of the yoke. The temperature of the conductor was determined by finding the thermal conductivity that was determined by experimentation. Correlation equation relating to the thrust and temperature was proposed by Latin square and Least Square method. The optimum design variables were determined by correlation equation, and compared with simulation results. According to this analysis, thrust force of linear motor was improved about 7% comparing with conventional model.

• 대한기계학회논문집A
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• 제27권12호
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• pp.2092-2100
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• 2003

Sensitivity information has been used for linearization of nonlinear functions in optimization. Basically, sensitivity is a derivative of a function with respect to a design variable. Design sensitivity is repeatedly calculated in optimization. Since sensitivity calculation is extremely expensive, there are studies to directly use the sensitivity in the design process. When a small design change is required, an engineer makes design changes by considering the sensitivity information. Generally, the current process is performed one-by-one for design variables. Methods to exploit the sensitivity information are developed. When a designer wants to change multiple variables with some relationship, the directional derivative can be utilized. In this case, the first derivative can be calculated. Only small design changes can be made from the first derivatives. Orthogonal arrays can be used for moderate changes of multiple variables. Analysis of Variance is carried out to find out the regional influence of variables. A flow is developed for efficient use of the methods. A software system with the flow has been developed. The system can be easily interfaced with existing commercial systems through a file wrapping technique. The sensitivity information is calculated by finite difference method. Various examples are solved to evaluate the proposed algorithm and the software system.

• 한국공작기계학회논문집
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• 제15권4호
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• pp.8-14
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• 2006

The important function of Ball-Stop part is to operate power shift using suitable pneumatic force for vehicle with more than 5 ton when a driver changes gear. In this paper, we have applied the concept of the DFSS(Design for Six Sigma) to robust design of Ball-Stop part. First, we have found the control factors which could mainly influence the performance of the Ball-Stop part. The simulations of contact between head and detent pin was performed to evaluate effect of control factors according to DOE(Design of experiment) by using $ADAMS^{(R)}$. Finally, we have obtained optimal levels of each factors using $MINITAB^{(R)}$. Through the comparison of the result of optimized design with one of inintial design, we have verified the usefulness of DFSS method which can be applied to robust design of mechanical systems.

• 동력기계공학회지
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• 제13권5호
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• pp.89-94
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• 2009

In this work, the optimal process has been designed by $L_9(3^4)$ orthogonal array and analysis of variance(ANOVA) for thermal-sprayed Ni-based hard coating. Ni-based hard coatings were fabricated by flame spray process on steel substrate. Then, the hardness test and observation of microstructure of the coatings were performed. The results of hardness test were analyzed by ANOVA. The ANOVA results demonstrated that the acetylene gas flow had the greatest effect on hardness of the coatings. The oxygen gas flow was found to have a neglecting effect. From these results, the optimal combination of the flame spray parameters could be predicted. The calculated hardness of the coatings by ANOVA was found to lie close to that of confirmation experimental result. Thus, it was considered that design of experiments design using orthogonal array and ANOVA was useful to determine optimal process of thermal-sprayed Ni-based hard coating.

• 드라이브 ㆍ 컨트롤
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• 제12권4호
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• pp.8-14
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• 2015

A quick-acting hydraulic fuse, which is mainly composed of a poppet, a seat, and a spring, must be designed to minimize the leaked oil volume during fuse operation on a line rupture. The optimal design parameters of a quick-acting hydraulic fuse were searched using the design of experiments method and the complex method. First, the $L_{50}(5^4)$ orthogonal array is used to find the robust minimum point among the 625 points of design variables. The search range can then be narrowed around the robust minimum point. Second, the $L_{25}(5^4)$ orthogonal array is used to obtain the variations of the design variables in the narrowed search range. The variations of design variables are used to set the structure of a polynomial equation representing the leakage oil volume of the quick-acting hydraulic fuse. The least squares method is then applied to obtain the coefficients of polynomial equation. Finally, the complex method is used to find the optimal design parameters where the objective function is described by the polynomial equation.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2011년도 춘계학술대회 논문집
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• pp.735-741
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• 2011

In the early phase of vehicle development, CAE is conducted as tool for vehicle performance assessment. To maintain acceptable road noise performance, solution for reduced vehicle sensitivity is required. Chassis interface dynamic stiffness characteristics are key component to isolating vibration and noise of road from the vehicle interior. This research provide how to set up the optimized dynamic characteristics under noise effect through DFSS study. CAE-based DOE is performed to build prediction math model, CMS process involves DOE to achieve very fast run times while giving results very comparable. Minimized $95^{th}$ percentile of performance distribution is applied to minimize vehicle sensitivity and road noise levels variation during the optimization process. Finally, the results of optimization were reviewed for performance and robustness.

• 한국자동차공학회논문집
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• 제13권1호
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• pp.119-125
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• 2005

The current automotive is seeking the improvement of performance, the prevention of environmental pollution and the saving of energy resources according to miniaturization and lightweight of the components. And the variance analysis on the basis of structure analysis and DOE is applied to the lower control am. We have proposed a statistical design model to evaluate the effect of structural modification by performing the practical multi-objective optimization considering weight, stress and fatigue lift. The lower control arm is performed the fatigue analysis using the load history of real road test. The design model is determined using the optimization of acquired load history with the fatigue characteristic. The characteristic function is made use of the optimization according to fatigue characteristics to consider constrained function in the optimization of DOE. The structure optimization of a lower control arm according to fatigue characteristics is performed. And the optimized design variable is D=47 m, T=36mm, W=12 mm. In the real engineering problem of considering many objective functions, the multi-objective optimization process using the mathematical programming and the characteristic function is derived an useful design solution.

• 한국산학기술학회논문지
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• 제13권5호
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• pp.1990-1995
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• 2012

본 연구에서는 다구찌 방법을 이용하고 유한요소해석을 통해 알루미늄 피스톤 제조에 큰 영향을 미치는 설계변수의 적합한 조건을 도출하였다. 단조 최대 성형하중을 목적함수로 하고 설계변수로서 예비성형체, 소재온도 및 빼기구배를 선정하였으며 마찰을 잡음인자로 하는 직교배열표를 작성하고 시뮬레이션별 유한요소해석을 통해 하중을 평가하였다. 이를 통해 설계 변수들이 미치는 영향을 분석한 결과를 바탕으로 설계변수의 최적조합조건은 제안하였다. 이러한 방법은 여러 가지 금속성형공정에서 최종 단조품 전단계에서 여러 예비성형체에서 적합한 예비성형체를 결정할 때 도움을 줄 수 있으며 특히, 최적의 설계조합을 결정할 때 쉽게 적용할 수 있을 것이다.