• Title/Summary/Keyword: 증기발생기 전열관 파단

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Depth-Sizing Technique for Crack Indications in Steam Generator Tubing (증기발생기 전열관 균열깊이 평가기술)

  • Cho, Chan-Hee;Lee, Hee-Jong;Kim, Hong-Deok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.2
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    • pp.98-103
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    • 2009
  • The nuclear power plants have been safely operated by plugging the steam generator tubes which have the crack indications. Tube rupture events can occur if analysts fail to detect crack indications during in-service inspection. There are various types of crack indication in steam generator tubes and they have been detected by the eddy current test. The integrity assessment should be performed using the crack-sizing results from eddy current data when the crack indication is detected. However, it is not easy to evaluate the crack-depth precisely and consistently due to the complexity of the methods. The current crack-sizing methods were reviewed in this paper and the suitable ones were selected through the laboratory tests. The retired steam generators of Kori Unit 1 were used for this study. The round robin tests by the domestic qualified analysts were carried out and the statistical models were introduced to establish the appropriate depth-sizing techniques. It is expected that the proposed techniques in this study can be utilized in the Steam Generator Management Program.

Investigation on Performance Analysis of Sodium-Water Reaction Pressure Relief System of Prototype Generation-IV Sodium-Cooled Fast Reactor (소듐냉각고속로 원형로 소듐-물 반응 압력완화계통 성능 해석 연구)

  • Park, Sun Hee;Han, Ji-Woong
    • Korean Chemical Engineering Research
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    • v.57 no.1
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    • pp.28-41
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    • 2019
  • We carried out performance analysis of Sodium-Water Reaction Pressure Relief System of Prototype Generation-IV Sodium-Cooled Fast Reactor. We analyzed transient-dynamic behavior of fluids inside the steam generator to vent into a sodium dump tank or a water dump tank when tubes in the steam generator were broken to cause a large-water-leak accident. Accordingly, we preliminarily evaluated design requirements of our system. Our results showed that sodium in the shell side of the steam generator and in Intermediate Heat Transport System was completely vented within 50 s and feed water in the tube side of the steam generator was completely vented within 2.5 s. It was analyzed that pressure of the tube side of the steam generator was higher than pressure of the shell side of the steam generator, which showed that sodium in the shell side did not flow into the tube side. Our results are expected to be used as basis information to performance analysis of Sodium-Water Reaction Pressure Relief System of Prototype Generation-IV Sodium-Cooled Fast Reactor.

A Study on the Resistance of Stress Corrosion Cracking due to Expansion Methods for Steam Generator Tubes in Nuclear Power Plants (원전 증기발생기 전열관의 확관방법에 따른 응력부식균열 저항성 연구)

  • Kim, Young Kyu;Song, Myung Ho
    • Journal of Energy Engineering
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    • v.23 no.2
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    • pp.149-157
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    • 2014
  • The steam generator tubes of nuclear power plants have various types of corrosion failures during the plant operation. The stress corrosion cracking which occurs on the outer surface of tube is called the secondary side stress corrosion cracking and mainly occurs in the expansion-transition area of tube. The causes are the concentration of impurities by the sludge pile-up related to the geometry of its region and the residual stress by tube expansion in the process of steam generator manufacturing. Especially the directionality and sizes of residual stresses are differed according to the tube expansion methods and the direction and the frequency of tube cracks depend on their characteristics. In bases on the plant experiences, it is notified that circumferential cracks of tubes expanded with explosive expansion method are dominantly occurred compared to those of tubes done with hydraulic expansion one. Therefore in this study, according to tube expansion methods frequencies and sizes of tube cracks with specific direction are compared by means of accelerated immersion test and also the crack morphology and the specific chemicals from water-chemistry environment are observed through the fracture surface examination.

Investigation on Design Requirements of Vent Lines for Sodium-Water Reaction Pressure Relief System of Prototype Generation-IV Sodium-Cooled Fast Reactor (소듐냉각고속로 원형로 소듐-물 반응 압력완화계통의 배출배관 설계요건 연구)

  • Park, Sun Hee;Han, Ji-Woong
    • Korean Chemical Engineering Research
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    • v.56 no.3
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    • pp.388-403
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    • 2018
  • We investigated design requirements of vent lines for Sodium-Water Reaction Pressure Relief System of Prototype Generation-IV Sodium-Cooled Fast Reactor. We developed design requirements of areas of the rupture disks of the steam generator, a diameter of the gas vent line of the sodium dump tank, a diameter of the gas vent line of the water dump tank, a diameter of the water dump line of the steam generator. With the design requirements, we calculated the time to vent fluid inside the steam generator and analyzed the transient pressure behavior, also evaluated the close pressure value of the isolation valve of the water dump line. Our results are expected to be used as basis information to design Sodium-Water Reaction Pressure Relief System of Prototype Generation IV Sodium-Cooled Fast Reactor.

Influence Analysis on the Number of Ruptured SG u-tubes During mSGTR in CANDU-6 Plants (중수로 증기발생기 다중 전열관 파단사고시 파단 전열관 수에 대한 영향 분석)

  • Seon Oh Yu;Kyung Won Lee
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.18 no.2
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    • pp.37-42
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    • 2022
  • An influence analysis on multiple steam generator tube rupture (mSGTR) followed by an unmitigated station blackout is performed to compare the plant responses according to the number of ruptured u-tubes under the assumption of a total of 10 ruptured u-tubes. In all calculation cases, the transient behaviour of major thermal-hydraulic parameters, such as the discharge flow rate through the ruptured u-tubes, reactor header pressure, and void fraction in the fuel channels is found to be overall similar to that of the base case having a single SG with 10 u-tubes ruptured. Additionally, as the conditions of low-flow coolant with high void fraction in the broken loop continued, causing the degradation of decay heat removal, the peak cladding temperature (PCT) would be expected to exceed the limit criteria for ensuring nuclear fuel integrity. However, despite the same total number of ruptured u-tubes, because of the different connection configuration between the SG and pressurizer, a difference is foud in time between the pressurizer low-level signal and reactor header low-pressure signal, affecting the time to trip the reactor and to reach the PCT limit. The present study is expected to provide the technical basis for the accident management strategy for mSGTR transient conditions of CANDU-6 plants.

Creep Deformation and Rupture Behavior of Alloy 690 Tube (Alloy 690 전열관의 크리프 변형 및 파단 거동)

  • Kim, Woo-Gon;Kim, Jong-Min;Kim, Min-Chul
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.16 no.1
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    • pp.49-55
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    • 2020
  • Creep rupture data for Alloy 690 steam generator tubes in a pressurized water reactor are essentially needed to demonstrate a severe accident scenario on thermally-induced tube failures caused by hot gases in a damaged reactor core. The rupture data were obtained using the tube specimens under different applied-stress levels at 650℃, 700℃, 750℃, 800℃, and 850℃. Important creep constants were proposed using various creep laws in terms of Norton power law, Monkman-Grant (M-G) relation, damage tolerance factor (λ), and Zener-Hollomon parameter (Z). In addition, a creep activation energy (Q) value for Alloy 690 tube was reasonably determined using experimental data. Creep behaviors such as creep strength, creep rates, rupture elongation showed the results of temperature dependence well. Modified M-G plot improved a correlation of the creep rate and rupture life. Damage tolerance factor for Alloy 690 tubes was found to be λ =2.20 in an average value. Creep activation energy for Alloy 690 tube was optimized for Q=350 (kJ/mol). A plot of Z parameter obeyed a good linearity, and the same creep mechanism was inferred to be operative in the present test conditions.

The study on the thermal stability with the changing current density of the electrodeposited Ni-P-Fe was formed inside Alloy600 tube (Alloy600 튜브 내면에 형성된 Ni-P-Fe 전기도금층의 전류밀도 변화와 열적안정성 대한 연구)

  • Kim, Myeong-Jin;Kim, Dong-Jin;Kim, Jeong-Su;Kim, Hong-Pyo
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.10a
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    • pp.153-154
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    • 2009
  • 원자력발전소 증기발생기 전열관 보수 기술의 하나로 니켈 합금 전기 도금이 연구되고 있다. 여러 도금 공정변수 중 peak current density를 달리하여 Ni-P-Fe 전기도금층을 제조한 뒤, 열처리 온도 $325^{\circ}C$에서 10, 30일간 열처리를 한 후, 인장강도와 연신율을 측정하고, 그 파단면을 관찰하였다. 50mA/$cm^2$로 제조된 도금층은 100mA/$cm^2$로 제조된 도금층에 비해 우수한 열적안정성을 가짐을 알 수 있었다.

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초내식성 오스테나이트계 스테인리스강의 증기발생기 전열관 적용가능성 평가

  • 김택준;박용수;김영식
    • Proceedings of the Korean Nuclear Society Conference
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    • 1997.05b
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    • pp.201-206
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    • 1997
  • 본 연구에서는 Ni-기 합금인 합금 600과 합금 690, Fe-기 합금인 합금 800 및 초내식성 오스테나이트계 스테인리스강인 SR-50A에 대하여 부식 환경의 변화에 따른 특성 평가를 행하였다. 전기화학적 부식 평가는 양극 분극 시험을 통하여 행하였으며 부식 환경은 NaCl, HCI, NaOH(+$Na_2$SO$_4$) 액이었다. 응력 부식 균열 시험으로는 CERT(Constant Extension Rate Test)를 행하였으며 부식환경은 40%NaOH, 40%OH+12%$Na_2$SO$_4$ 용액이었다. CERT시험 후 그 파면을 SEM관찰하여 파괴 양상을 관찰하였다. 각 합금의 양극 분극 특성을 부식 환경에 따라 평가한 결과, 부식 용액의 증류에 따라 서로 다른 분극 거동을 보이고 있는데 산성과 중성 용액에서는 SR-50A가 가장 큰 저항성을 보이는 반면, 강 알카리용액인 NaOH용액에서는 Ni-기 합금의 저항성이 Fe-기 합금의 저항성보다 우수하게 나타났다. 응력 부식 균열 저항성은 전반적으로 Fe-기 합금보다 Ni-기 합금이 우수하게 나타났다. 파단면을 SEM관찰한 결과 합금 800과 SR-50A(tube)는 용액에 관계없이 입내 파괴 모드를 나타내고 있으며, 합금 600과 SR-50A판재는 입계 파괴 양상을 보이고 있다. 또한 가성 용액 중에 $Na_2$SO$_4$를 첨가할 경우, 부식 속도를 가속화시키고 응력 부식 균열 저항성을 감소시키고 있다.

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Verification of SPACE Code with MSGTR-PAFS Accident Experiment (증기발생기 전열관 다중파단-피동보조급수냉각계통 사고 실험 기반 안전해석코드 SPACE 검증)

  • Nam, Kyung Ho;Kim, Tae Woo
    • Journal of the Korean Society of Safety
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    • v.35 no.4
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    • pp.84-91
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    • 2020
  • The Korean nuclear industry developed the SPACE (Safety and Performance Analysis Code for nuclear power plants) code and this code adpots two-phase flows, two-fluid, three-field models which are comprised of gas, continuous liquid and droplet fields and has a capability to simulate three-dimensional model. According to the revised law by the Nuclear Safety and Security Commission (NSSC) in Korea, the multiple failure accidents that must be considered for accident management plan of nuclear power plant was determined based on the lessons learned from the Fukushima accident. Generally, to improve the reliability of the calculation results of a safety analysis code, verification work for separate and integral effect experiments is required. In this reason, the goal of this work is to verify calculation capability of SPACE code for multiple failure accident. For this purpose, it was selected the experiment which was conducted to simulate a Multiple Steam Generator Tube Rupture(MSGTR) accident with Passive Auxiliary Feedwater System(PAFS) operation by Korea Atomic Energy Research Institute (KAERI) and focused that the comparison between the experiment results and code calculation results to verify the performance of the SPACE code. The MSGR accident has a unique feature of the penetration of the barrier between the Reactor Coolant System (RCS) and the secondary system resulting from multiple failure of steam generator U-tubes. The PAFS is one of the advanced safety features with passive cooling system to replace a conventional active auxiliary feedwater system. This system is passively capable of condensing steam generated in steam generator and feeding the condensed water to the steam generator by gravity. As the results of overall system transient response using SPACE code showed similar trends with the experimental results such as the system pressure, mass flow rate, and collapsed water level in component. In conclusion, it could be concluded that the SPACE code has sufficient capability to simulate a MSGTR accident.