• Title/Summary/Keyword: 중실

Search Result 49, Processing Time 0.031 seconds

형상비를 고려한 중공 플랜지의 밀폐단조 해석

  • 김현수;김용조
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2003.10a
    • /
    • pp.190-190
    • /
    • 2003
  • 동력 전달용 구동부품에 있어서 중공 플랜지 형상의 부품은 흔히 찾아 볼 수 있으며, 이는 높은 강도를 요구하기 때문에 강도향상을 위하여 단조에 의한 제품의 성형 방법이 많이 연구되고 있다. 중공 플랜지형상을 갖는 제품의 제조 방법으로서는 중실 플랜지 형상으로 단조하여 내경부를 절삭가공하는 방법, 중실 소재를 후방압출하여 중공 플랜지형상으로 단조하는 방법, 또는 중공의 초기소재를 사용하여 중공 플랜지형상으로 단조하는 방법이 일반적이다. 본 연구에서는 Fig. 1에 나타낸 것과 같이 중공 플랜지 형상을 갖는 기계 부품의 단조방법에 대해 연구하였으며, 중공 관의 내경을 $d^1$, 외경을 $d^2$, 플랜지부의 외경을 $D^0$, 중공 관의 두께를 t, 플랜지부의 두께를 T로 정의하였다. 중공 플랜지 형상에 있어서 공정 설계의 변수는 다양하겠으나, 본 연구에서는 중공관의 외경과 내경의 형상비 $\alpha$(=$d^2$/$d^1$), 플랜지의 폭과 중공관의 두께비 $\beta$(=B/t) 및 중공관의 두께와 플랜지의 두께비 r(=T/t)의 변화에 따른 성형조건에 관해 고찰하였다. 중공 플랜지 형상의 성형방법으로 Fig. 2에 나타낸 것과 같은 $\circled1$중실소재를 이용한 후방압출단조(backward extrusion forging)방법, $\circled2$중공 소재를 이용한 엎셋(upset forging)방법, $\circled3$중공 소재를 이용한 압조법(injection forging), $\circled4$중실소재를 이용한 압조-압출(injection-extruding forging)법의 4가지의 단조 방법을 제시 하였다. 또한, 유한요소해석을 수행하여 소성유동 형태, 유효변형률, 단조하중을 검토하고. 모델재료인 납을 이용한 실험을 통하여 이를 검증하였다. 이를 바탕으로 산업 현장에서 경험에 의존하였던 공정 설계를 보다 효과적으로 개선하기 위한 단조법을 제시하고자 하였다. 또한 중실 소재를 이용한 중공 플랜지 형상의 단조 방법 중 보다 적절한 단조방법인 압조 단조에 있어서 일반적으로 사용되고 있는 SM10C에 대한 유한요소 해석을 수행하였으며, 제품의 형상비에 따라 폴딩 결함의 발생 유무를 검토하고, 폴딩 결함 없이 단조하기 위한 중공 플랜지의 형상한계 비를 제시하였다.

  • PDF

Performance Assessment of Solid Reinforced Concrete Columns with Triangular Reinforcement Details (삼각망 철근상세를 갖는 중실 철근콘크리트 기둥의 성능평가)

  • Kim, Tae-Hoon;Lee, Seung-Hoon;Lee, Jae-Hoon;Shin, Hyun Mock
    • Journal of the Korea Concrete Institute
    • /
    • v.28 no.1
    • /
    • pp.75-84
    • /
    • 2016
  • The purpose of this study was to investigate the performance of solid reinforced concrete columns with triangular reinforcement details. The proposed reinforcement details has economic feasibility and rationality and makes construction periods shorter. A model of solid reinforced concrete columns with triangular reinforcement details was tested under a constant axial load and a quasi-static, cyclically reversed horizontal load. A computer program, RCAHEST (Reinforced Concrete Analysis in Higher Evaluation System Technology), for the analysis of reinforced concrete structures was used. The used numerical method gives a realistic prediction of performance throughout the loading cycles for several test specimens investigated. As a result, proposed triangular reinforcement details for material quantity reduction was superior to existing reinforcement details in terms of required performance.

Evaluation of Seismic Performance for an Internally Confined Hollow CFT Column (내부 구속 중공 CFT 기둥의 내진 성능 평가)

  • Han, Taek Hee;Kim, Sung Nam;Kang, Young Jong
    • Journal of Korean Society of Steel Construction
    • /
    • v.19 no.1
    • /
    • pp.53-65
    • /
    • 2007
  • Column tests were performed for a new type of column, the internally confined hollow concrete filled tube column (ICH CFT column), to evaluate its seismic performance. The seismic performances for two types of ICH CFT columns and a general solid RC column were evaluated and compared by quasi-static tests. The displacements and the lateral loads of column specimens were measured during tests. Ductilities, absorbed energy, equivalent damping ratios, damage indices were calculated from recorded data. From the test results, the ICH CFT column shows superior seismic performances with double moment capacity and larger energy absorbing capacity over that of a solid RC column.

Examination on Fire Extinguishing Performance of Full Cone and Hollow Cone Twin-fluid Atomizers: Effects of Supply Gas and Water Mist (중실원추형 및 중공원추형 2유체 미립화기의 화재 소화 성능 검토: 공급 기체와 미분무 영향)

  • Kim, Dong Hwan;Lee, Chi Young
    • Fire Science and Engineering
    • /
    • v.33 no.5
    • /
    • pp.28-36
    • /
    • 2019
  • In the present study, the effects of supply gas and water mist on the heptane pool fire extinguishing performance were investigated using the full cone and hollow cone twin-fluid atomizers. Air or nitrogen of 30 lpm (Liter per minute; L/min) was used as the supply gas, and the experiments were conducted under the water flow rate conditions of 0 lpm (i.e., discharge of air or nitrogen only) and 0.085 lpm (i.e., discharge of water mist with supply gas). Experimental results confirmed that the use of water mist discharge with the supply gas and full cone spray pattern reduced the fire extinguishing time as compared to that of only supply gas discharge and hollow cone spray pattern. In addition, for the discharge of water mist using the full cone twin-fluid atomizer, water mist significantly affected fire extinguishing performance, whereas the effect of the supply gas was less pronounced. On the other hand, for the discharge of water mist using the hollow cone twin-fluid atomizer, the fire extinguishing time was remarkably reduced by the supply of nitrogen, as compared with that of air, indicating that the supply gas as well as water mist can significantly affect fire extinguishing performance.

Weight Reduction of an Urban Railway Axle Based on EN Standard (EN 규격에 기반한 도시철도차량 차축의 경량화)

  • Han, Soon-Woo;Son, Seung-Wan;Jung, Hyun-Seung
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.36 no.5
    • /
    • pp.579-590
    • /
    • 2012
  • Weight reduction of a railway axle, which is one of heaviest parts in an urban railway vehicle, is discussed in this paper. A wheelset of a railway vehicle is very important with regard to railway safety, and its structural strength should always be considered when attempting to reduce the railway axle weight. In this work, the weight of the axles of a trailer bogie and a motor bogie of the Korean EMU was reduced by replacing solid axles with hollow axles. On the basis of the EN standard for railway axle design, the strength of existing solid axles was analyzed and the required bore size of a hollow axle was determined. It is shown that the weight of the concurrent axle of the Korean EMU can be reduced by up to 20% with a very small decrease in the structural strength. Finite element analyses were also carried out to verify the design result for lightweight hollow axles.

An Experimental Study on the Seismic Behavior of Solid RC Piers Using High Strength Concrete and High Strength Rebars (고강도 콘크리트 및 고강도 철근을 사용한 중실교각의 내진거동에 관한 실험적 연구)

  • Oh Byung-Hwan;Cho Keun-Ho;Park Dae-Kyun
    • Journal of the Korea Concrete Institute
    • /
    • v.17 no.1 s.85
    • /
    • pp.27-34
    • /
    • 2005
  • The purpose of this study is to investigate the structural behavior of RC Piers using high strength concrete and high strength rebars. The high strength concrete offers many advantages such as enhanced mechanical performance and durability, in addition to member size reduction. The high strength rebars are used here to reduce the amount of rebars, which facilitates the placement of concrete and labor works. Five RC piers were tested under a constant axial load and a cyclically reversed horizontal load. The seismic design of piers were implemented, according to the current Korean Bridge Design Code. The test variables include concrete compressive strength, steel strength, and steel ratio. The test results indicate that RC piers using the high strength concrete and high strength rebars exhibit ductile behavior and appropriate seismic performance, in compliance with the design code. The present study allows more realistic application of high strength rebars and concrete to RC piers, which will provide enhanced durability as well as more economy.

Behavior of Solid Circular RC Piers without Seismic Detailing Subjected to Cyclic Lateral Load (수평 반복하중을 받는 비내진상세 RC 중실원형교각의 거동특성)

  • 김재관;김익현;임현우;전귀현
    • Journal of the Earthquake Engineering Society of Korea
    • /
    • v.5 no.4
    • /
    • pp.83-95
    • /
    • 2001
  • Scale model tests were performed to investigate the seismic behavior and capacity of reinforced concrete piers that were not detailed for seismic load. The prototype pier is of solid circular section. Additional lateral reinforcing bars were not provided that might be required for the confinement. Two kinds of reinforcement details are considered for the vertical longitudinal reinforcing bars: lap spliced and continuous. In the case of lap spliced model all the longitudinal bars were lap spliced at the same height in the bottom plastic hinge zone. Three specimens were constructed and subjected to quasi-static cyclic lateral loading while the vertical load held constant. Non-ductile failure modes were observed in the test of lap spliced models but limited ductile behavior was observed in the test of a continuous longitudinal reinforcement model.

  • PDF

Behavior of Solid and Hollow Rectangular RC Piers with 50% of Lap-Spliced Longitudinal Bars (50%주철근 겹침이음을 갖는 중실 및 중공 사각단면 교각의 거동특성)

  • 김익현;이종석;이윤복;김원섭;선창호
    • Journal of the Earthquake Engineering Society of Korea
    • /
    • v.7 no.5
    • /
    • pp.25-35
    • /
    • 2003
  • Scale model tests were performed to investigate the seismic behavior of the solid and hollow rectangular RC piers with 50% of lap-spliced longitudinal bars in plastic hinge regions. Continuous bars and lap-spliced ones with a lap length of 39 times the bar diameter were arranged alternately in the sections. In order to clarify the influence of lap splice on a ductility the effect of axial force and lateral confinement were excluded in the test. The typical flexural failure conducting a ductile behavior were observed in both models. It is confirmed that the 50% of lap-spliced bars can be considered as an alternative of seismic detailing for longitudinal bars.

Seismic Performance of a Hollow Composite Column (강합성 중공 기둥의 내진 성능)

  • Han, Taek Hee;Kim, Jung Hun;Lim, Nam Hyoung;Kang, Young Jong
    • Journal of Korean Society of Steel Construction
    • /
    • v.20 no.2
    • /
    • pp.215-226
    • /
    • 2008
  • A column test was performed for a hollow composite column to evaluate its seismic performance. The seismic performances of a hollow composite column and a reinforced concrete (RC) column were evaluated and compared by quasi-static tests. Lateral displacements and lateral loads of the column specimens were measured during tests. Ductilities, absorbed energy, equivalent damping ratios, and damage indices were calculated from the recorded data. From the test results, the hollow composite column showed a seismic performance superior to the column in terms of double moment capacity, ultimate energy, and energy absorption.

Seismic Performance of Internally Confined Hollow RC Column with Corrugated Steel Tube (파형강관 내부 구속 중공 철근 콘크리트 기둥의 내진 성능)

  • Han, Taek-Hee;Kim, Jong-Min;Kang, Jun-Suk;Kang, Young-Jong
    • Journal of the Korean Society of Hazard Mitigation
    • /
    • v.8 no.2
    • /
    • pp.31-38
    • /
    • 2008
  • A column test was performed far a new-type column with a quasi static test. An internally confined hollow reinforced concrete column with a corrugated steel tube (ICH RC-CT column) was tested to evaluate its seismic performance. And also, a general solid RC column was tested fur the comparison. The test was performed as planned drift levels. The lateral displacements and the lateral loads of column specimens were measured during tests. From the test results, the ICH RC-CT column showed smaller energy absorbing capacity than a solid RC column but showed the almost equal energy ductility and equivalent viscous damping ratio to those of the solid RC column.