• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.22 no.6
• /
• pp.36-42
• /
• 2021

With recent developments in the Fourth Industrial Revolution, the manufacturing industry has changed rapidly. Through key aspects of Fourth Industrial Revolution super-connections and super-intelligence, machine learning will be able to make fault predictions during the foam-making process. Polyol and isocyanate are components in polyurethane foam. There has been a lot of research that could affect the characteristics of the products, depending on the specific mixture ratio and temperature. Based on these characteristics, this study collects data from each factor during the foam-making process and applies them to machine learning in order to predict faults. The algorithms used in machine learning are the decision tree, kNN, and an ensemble algorithm, and these algorithms learn from 5,147 cases. Based on 1,000 pieces of data for validation, the learning results show up to 98.5% accuracy using the ensemble algorithm. Therefore, the results confirm the faults of currently produced parts by collecting real-time data from each factor during the foam-making process. Furthermore, control of each of the factors may improve the fault rate.

• 환경사랑
• /
• s.38
• /
• pp.6-8
• /
• 2004

EPS 총사용량은 중국이 단연 1위이며, 유럽, 미국, 일본, 한국이 그 뒤를 잇고 있다. 단열재 소비는 중국, 유럽, 미국에 이어 한국이 뒤를 잇고 있다. 수산물상자 등 식품포장재의 소비는 유럽, 미국, 일본, 중국 등의 순이다. 가전완충재인 경우 전자제품 제조공장이 인건비가 저렴한 국가로의 이전 등으로 서유럽, 일본, 한국 등의 소비가 감소하고 있고 그 대신 중국, 동부유럽, 동남아시아, 남미 국가들의 소비량이 증가하고 있다. EPS 포장재 다소비 국가 중 재활용실적이 양호한 국가는 독일 $77\%$(에너지 회수포함), 일본 $64\%$(에너지 회수 포함), 한국 $59\%$, 프랑스 $45\%$ 순이었다. 재활용방법은 일본을 제외한 아시아지역은 재생 원료 생산 위주이나, 유럽지역에서는 원료로의 재활용 외에 원원료 회수, 에너지 회수 등 다양한 재활용방법을 이용하고 있다.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2004.05a
• /
• pp.221-221
• /
• 2004

플라스틱의 사출성형중 용용 수지에 가스를 주입하는 가스사출성형(Gas Assisted Injection Molding GAIM)에 의해 성형품을 만드는 생산방법은 약 30년 전부터 유럽지역을 중심으로 시작되었다 GAIN의 개발 배경은 발포성형을 대체하기 위한 공법으로 개발되었다. 발포성형은 싱크마크(sink mark) 제거, 치수안정성, 강도보강의 목적으로 사용하는 공법이지만, 가스기포가 표면으로 빠져나오고 표면에 가스 기포가 발생하여 외관부품에 부적당하며, 두께가 5-6mm이하의 성형품에는 적용할 수 없고, 성형시간이 긴 문제점을 가지고 있어 이러한 문제를 보강한 공법을 연구할 결과로 GAIM이 탄생하게 되었다.(중략)

• The Journal of the Petrological Society of Korea
• /
• v.24 no.4
• /
• pp.337-345
• /
• 2015

Pumices from the summit area of the Mt. Baekdu was analysed with respect to the physical characteristics. Fallout pumice deposits around the somma of the Cheonji caldera, Mt. Baekdu consist mainly of white pumices, but black pumices and gray pumices are also displayed together. White pumices are mainly rhyolitic($SiO_2$ 71.1%) and black pumices are trachytic($SiO_2$ 64.8%) in composition, and gray pumices are intermediate composition($SiO_2$ 68.0%) between white pumices and black pumices. Average density of felsic magma formed the Mt. Baekdu pumices is $2.45g/cm^3$ in anhydrous magma and $2.33g/cm^3$ in hydrous magma, respectively. We determined the density and calculated the vesicularity of three different coloured pumices, which collected in the vicinity of the Waho-bong(2,566 m) and Gwanmyeonbong(2,526 m) of southern somma of the Cheonji caldera, Mt. Baekdu. Average density of the yellow pumices was measured as $0.74g/cm^3$, black pumices as $0.75g/cm^3$, and gray t0 white pumices as $0.73g/cm^3$. Average density regardless of the colour of pumices was nearly constant at $0.75g/cm^3$. Vesicularity of pumices is calculated to be 67.8~69.4% and these pumices can be classified as a highly vesicular according to classification of vesiculation characteristics.

• Journal of Adhesion and Interface
• /
• v.21 no.3
• /
• pp.81-85
• /
• 2020

Shaving dust is a collagen fiber that is the leather waste occurred for thickness adjustment during the natural leather manufacturing process, and causes problems such as an environmental contamination because of a chromium (Cr) contained when it comes to reclaiming process. Various studies applying the shaving dust are currently being conducted in many countries across the world with an initiative by the EU. Of those applications, the bonded leather is being highlighted as a substitute for natural leather. Since the bonded leather, however, uses latex as a binder, accordingly it entails a high weight and a poor ventilation, which are deemed as disadvantages due to its dense internal tissues compared to other synthetic leathers. To address such disadvantages, this study employed the thermally expandable micro sphere to improve its air permeability and light weight by alleviating the internal structure. This is a study on the manufacturing of light bonded leather using the shaving dusts. In the study, the shaving dusts were forced to foam under 100~120℃ considering the heat resistance of collagen fiber after applying the thermally expandable micro sphere, and then the tendency was analyzed. In the analysis results, the most excellent foaming rate was exhibited when the shaving dusts were treated under 120℃ for 8 minutes and the variation of internal structure according to a foaming was observed through SEM analysis for the cross-section of the bonded leather.

• KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
• /
• v.1 no.1
• /
• pp.29-37
• /
• 1995

The purpose of this study was to development the waxed rice straw pulp tray(WRSPT) which had low water sensitivity. The quality changes of mushrooms(Agaricus bisporus) packaged respectively in the WRSPT, non-treated rice straw pulp tray(NRSPT) and expanded polystyrene tray(EPST) were observed during storage. The weight losses of mushrooms in the WRSPTs were less than in the NRSPTs by maintaining below 3% at $0^{\circ}C$ and the applications of WRSPTs were more effective at $20^{\circ}C$. The weight increases of WRSPTs were more lowered than those of NRSPTs by marking below 15% during storage at $0^{\circ}C$. There were no significant differences in the Hunter L values and hardness values of mushrooms in the three types of trays at $0^{\circ}C$. The cap openings of mushrooms were more proceeded in NRSPTs than in WRSPTs and EPSTs at $20^{\circ}C$. As a result, it may be favorable to control excessive moisture absorption of the NRSPT mainly composed of cellulose pulp by introducing such chemical treatments as wax treatment.

• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.20 no.7
• /
• pp.607-612
• /
• 2019

The softness of the crashpad part is one of the important factors which affect the interior perceived quality of the vehicle interior. And while improving the softness of the crashpad part, every effort to lower the production cost has been going on. The PU foaming process for the crashpad part depends on the understanding of a lot of processes, tools and material properties. Therefore, to achieve the requirement of the customer for the interior part's visual quality, the integrated design techniques are investigated to correlate the processes, tool design, material design and the computer aided analysis. In this paper, IMG (In Mold Grain) designed concept is firstly developed to integrate the skin preforming, plastic injection molding of the substrate and the foaming process in a tool within reduced processes. Through the application of this technology, softness of crashpad is improved by 40% compared to the conventional vacuum molding method, and the existing process is reduced by 50% by integrating the injection process and the manufacturing process. And by integrating the injection mold and the skin mold and removing the foaming mold, the number of molds are reduced from 3 to 1, resulting in 20% reduction in the cost of applying a medium-sized passenger car.

• Ecology and Resilient Infrastructure
• /
• v.3 no.1
• /
• pp.70-75
• /
• 2016

The purpose of this study was to develop water-purification vegetation mats consisting of the eco-friendly materials and to validate their water purification capabilities with the objective of reducing nonpoint pollution into streams. The developed vegetation mats are made of coconut fiber shell and filling consisted of zeolite, diatomaceous earth or a mixture of calcinated foam media. The bench scale assessment of the water purification capability of the three filling materials showed that the removal efficiencies of suspended solid (SS), total nitrogen (T-N) and total phosphorus (T-P) were higher in the foam media than in zeolite or diatomaceous earth. From the results of the field experiment, the removal efficiencies of the vegetation mats filled with the foam media were 60.1% in SS, 32.2% in T-N and 20.2% in T-P. Therefore the vegetation mats filled with the foam media calcinated from zeolite and diatomaceous earth should have higher efficiencies in controlling the nonpoint source pollutions in streams.

• Proceedings of the Korea Water Resources Association Conference
• /
• 2009.05a
• /
• pp.1817-1821
• /
• 2009

최근 전자제품 사용의 증가로 인해 버려지는 전자제품의 양도 함께 증가하고 있으며 이렇게 늘어난 전자폐기물이 부적절한 방식으로 처리될 경우 우리에게 악영향을 미치는 위험물질이 될 수 있다. 본 연구에서는 이러한 전자폐기물 중 하나인 폐 LCD 유리를 이용한 수질정화용 여재를 이용하여 전자폐기물에 의한 오염을 줄이고, 동시에 강우시 표면 유출로 인하여 발생되는 비점오염을 제어하고자 하였다. 본 연구에서 이용한 수처리 여재는 기존 수처리 여재의 단점을 보완하는 대체 여재 개발이라는 목적에 적합할 것으로 판단된다. 이에 본 연구에서 발포기술이 적용된 폐 LCD 유리 여재의 비점오염에 의한 수질정화능력평가를 하기 위해 실험 장치를 구성하여 실험하였다. 반응조는 직경 0.10 m, 높이 0.75 m 크기(총용량= 5.89 $\ell$)로 두께 10mm의 투명 아크릴판으로 3조를 제작하였다. 유입수는 미량 펌프를 이용하여 유입하였다. 각 반응조의 체류시간에 의한 수질정화능력을 평가하였다. 연구 결과, 오염물질에 대한 제거효율 범위는 SS $64.1%\sim88.2%$, BOD $29.8\sim52.4%$, COD $56.8\sim66.1%$, T-N $39.4\sim\;52.3%$, T-P $14.1\sim36.8%$로 나타났다. 체류시간이 가장 길었던 반응조의 경우, 대부분의 측정항목에서 높은 처리 효율을 볼 수 있었다. 초기에 처리 효율이 낮은 것은 미생물이 부착되지 않았기 때문이라고 판단되며, 실험의 중반과 후반에서 미생물이 부착이 되는 시점부터 높은 처리효율을 보이는 것으로 나타났다.

• Journal of Bio-Environment Control
• /
• v.13 no.2
• /
• pp.81-89
• /
• 2004

This study was conducted in a commercial plug glasshouse in Sacheon to examine the possibility of producing tomato plug seedlings using various growing media containing cellular glass foam (CGF)and carbonized chestnut woodchips (CCW) as medium components. Plug seedlings of 'Seogun' tomato were grown in media containing 50% CCW＋50% peatmoss, 33% CGF＋67% peatmoss, and 50% peatmoss＋50% granular rockwool. A commercial plug medium (Tosilee) was used as the control. All seeds were sown in 200 cell plug trays on November 28, 2001. Seedling growth was measured at 31 days after sowing. Each treatment showed a similar growth result as compared to the control. Plant height, root grade, fresh weight, and air space and bulk density of the medium were significantly greater in the 33% CGF＋67% peatmoss treatment than those in the other media. However, growth was slightly suppressed in the 50% CCW＋50% peatmoss. pH and EC of the media were the highest in the control treatment, although no toxicity symptoms had been observed. The results suggest that perlite can be replaced with a new material such as CGF in the commercial scale production of plug seedlings of 'Seogun' tomato.