• Title/Summary/Keyword: 주축 불평형

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Vibration Compensation due to Spindle Unbalance using An Electro Magnetic Exciter (전자기 가진기를 이용한 스핀들 불평형 진동 보상)

  • 안재삼;김선민;이선규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.505-509
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    • 2001
  • When the spindle is rotated for machining the workpiece, the vibration is generated due to the spindle unbalance. This vibration affects surface finish, dimensional accuracy, tool life, and spindle bearings. To compensate this effect of the spindle unbalance, the spindle system using an EME(electro magnetic exciter)is proposed in this paper. In the proposed spindle system, the vibration due to the spindle unbalance is monitored using vibration sensors and is compensated by electromagnetic attractive forces generated in the EME which are excited by anti-direction forces corresponded with the measured unbalance. Firstly, the spindle system using an EME and control system are constructed to compensate the effect of spindle unbalance in this paper. And then the system is modeled by bond graph to analyze the system. Finally, a controller for vibration compensation due to spindle unbalance is designed and is implemented in real experimental system. As a result, experimental results show this proposed spindle system is very effective to compensate the spindle unbalance.

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A Study on the Active Balancing Method for High Speed Spindle System Using Influence Coefficient (영향계수를 이용한 고속 주축시스템의 자동밸런싱 기법에 관한 연구)

  • Kim, Bong-Seok;Kim, Jong-Su;Lee, Su-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.48-53
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    • 2001
  • In order to increase productivity and efficiency, high-speed rotating machines become popular these days. The high-speed rotating machine is likely to vibrate and cause machine failure even though it has small unbalance. Therefore, a balancing technique is studied in this paper. Off-line balancing methods are inadequate to solve unbalance vibration problem occurring in the field due to flexible rotor effect, faster tool change, and shorter spin-up and down, etc. An active balancing is suggested to allow re-balancing of the entire rotating assembly in the machine when a tool is changed. This paper shows how to identify the dynamics of the system using influence coefficient and suggest an active balancing technique based on influence coefficient method for high-speed spindle system.

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A Study on the Active Balancing Device for Spindle System of Machine Tools (공작기계 주축시스템의 능동 밸런싱 장치에 관한 연구)

  • Moon, Jong-Duk;Kim, Bong-Suk;Kim, Do-Hyung;Lee, Soo-Hun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.3 s.96
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    • pp.297-305
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    • 2005
  • A high-speed spindle can be very sensitive to rotating mass unbalance which has harmful effect on many machine tools. Therefore, the balancing procedure to reducevibration in rotating system is certainly needed for all high-speed spindles. An active balancing program using influence coefficient method and an active balancing device of an electro-magnetic type have been applied to the developed high-speed spindle system in this study. A reliable gain-scheduling control using influence coefficients of the reference model although system characteristics are changed is applied. The stability of reference influence coefficients is verified by frequency response functions. The active balancing experiment for the developed high-speed spindle during operation is well performed with an active balancing program and device. As a result, controlled unbalance responses are below the vibration limit at all rotating speed ranges with critical speed.

고속 회전축-베어링계의 스퀴즈-필름 댐퍼에 관한 연구

  • 한동철;윤석철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1989.06b
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    • pp.48-59
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    • 1989
  • 최근 터어보 샤프트, 터어보 팬, 터어보 쳇트 엔진, 가스 터어빈, 공작기계의 주축, 그리고 섬유기계 섬유봉등의 회전기계류 설계에서 단위 무게당 출력의 비율을 높이기 위해서 회전속도의 고속화가 요구되고 있다. 이러한 경우 회전축계의 진동특성에 크게 영향을 미치는 감쇠특성을 부각시키기 위하여 베어링의 외부에 스퀴즈-필름 댐퍼 (Squeeze-film Damper)를 부가하고 회전축계를 유연하게 지지하여 줌으로써 진동문제를 간단히 해결하며 회전속도의 고속화를 가능하게 할 수 있다. 적합하게 설계된 스퀴즈-필름 댐퍼의 잇점은 다음과 같다. (a) 회전축의 위험속도를 작은 공진쪽으로서 통과하는 것이 가능. (b) 베어링과 지지구조물에 전달되는 하중이 감소 (c) 장기간 사용중, 마모 및 브레이드 파손에 의해 진폭이 증가된 불평형 강제진동에서도 안정된 운전이 가능 (d) 미끄럼 저어널 베어링에 지지된 회전축계의 고속회전에서 불안정한 자려진동이 나타나는 안정 한계속도를 높히는 것이 가능

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