• 한국산학기술학회:학술대회논문집
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• 한국산학기술학회 2011년도 춘계학술논문집 2부
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• pp.840-843
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• 2011

본 논문은 모터의 회전자를 연속적으로 주조하기 위한 주형 개발을 위해 주조 유동해석를 통해 그 결과를 반영하였다. 주형을 제작하고, 성형한 결과로 수평형은 슬리브가 수평구조이고, 고속으로 작동하면서 공기와 기타 가스빼기가 원활하지 않음에 제품 성형률이 매우 떨어짐을 알 수 있었다. 현재 이를 해결하기 작업자들의 경험에 많이 의지하고 있다. 수직형은 슬리브 구조가 수직으로 되어있어 슬리브가 고속으로 작동할 때, 수평형과 달리 용액이 층류형태로 유지되면서 공기나 기타 가스발생이 매우 적어 안정된 주물제품이 성형됨을 알 수 있었다.

• 대한치과기공학회지
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• 제29권1호
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• pp.133-138
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• 2007

In this study, the castability and of commercially pure titanium(c.p.Ti) grade according to the casting condition which are the vacuum condition in casting machine and mold temperature of investment, was investigated. Argon-arc melt/centrifugal casting machine was used for casting the specimens. The microstructure and mechanical properties were evaluated by using optical microscope. The results were as follows; 1. It could make a sure that there's relatively not much defect of casting body of c.p.Ti according to the deference of air pressure. 2. It could make sure that it formed porosity on the surface inside of the casting body of c.p.Ti according to deferent temperature. and on excellent castability was below $200^{\circ}C$ 3. As the mold temperature of investment was increased, the lamellar structure of phase and coarse grains were shown, especially under 42MPa.

• 한국주조공학회지
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• 제17권2호
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• pp.135-144
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• 1997

The relative machinability of the invar-type cast alloys, such as invar cast steel, invar-type cast iron, Meehanite cast iron, and the modified Invar-type cast iron containing Mo and V was evaluated based on the tool life test, the surface roughness test and the chipping test. Tool life and surface roughness were measured under various cutting conditions. The tool lives of Invar cast steel, Meehanite cast iron, the modified Invar cast iron and Invar cast iron was 12 min, 8 min, 1 min, 41 min, respectively. The surface finish of Invar cast steel and the modified Invar cast iron was better than that of Meehanite cast non, and the chip breakability of invar cast iron and Meehanite cast iron was better than that of invar cast steel. The Taylor's equations of invar cast steel and the modified invar cast iron were $VT^{0.3076}=154.479$ and $VT^{0.3880}=102.326$, respectively. As the cutting speed increases, the surface finish of the modified invar cast iron was improved.

• 한국주조공학회지
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• 제13권1호
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• pp.81-93
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• 1993

It is well-known that the analysis of elasto-plastic thermal stress and deformation are substantially important in optimal design of metal casting mould. The unsteady state thermal stress and deformation generated during the solidification process of ingot and mould have been analyzed by two dimensional thermal elasto-plastic theories. Distributions of temperature, stress and relative displacement of the mould are calculated by the finite element method and compared with experimental results. In the elasto-plastic thermal stress analysis, compressive stress occurred at the inside wall of the mould whereas tensile stress occurred at outside wall. A coincidence between the analytical and experimental results is found to be fairly good, showing that the proposed analytical method is reliable.

• 한국주조공학회지
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• 제36권6호
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• pp.181-186
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• 2016

The typical microstructure of Al-5%Mg-2%Zn cast alloy mainly consists of an aluminum matrix with a small amount of AlMgZn 2nd phase. The secondary dendrite arm spacing and the grain size of the cast alloy tend to be inversely proportional to the section thickness of casting; however, the tensile properties cannot be said to be clearly related to the cast microstructure. After T6 heat treatment, the tensile strength of the alloy was enhanced significantly. TEM analysis results show that very fine AlMgZn precipitates were formed after the heat treatment. The corrosion resistance, measured according to the corrosion potential, was found to increase slightly after the conducting of heat treatment.

• 한국주조공학회지
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• 제15권3호
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• pp.291-297
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• 1995

The mechanical properties and fracture toughness of permanent mold cast austempered gray cast iron(AGI) were compared to those of sand cast AGI. The iron was melted to eutectic composition in order to get better castability especially in permanent mold casting. Specimens prepared for tensile, impact and fracture toughness test were austenitized at $900^{\circ}C$ and austempered at $270^{\circ}C$ and $370^{\circ}C$ for 1 hour. The strength, impact and fracture toughness of permanent mold cast AGI were found to be superior to those of sand cast AGI. The maximum value of 836 MPA in tensile strength, was obtained at the austempering temperature of $270^{\circ}C$. But ductility of AGI was not improved by permanent mold casting.

• 한국주조공학회지
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• 제29권5호
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• pp.198-203
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• 2009

In order to manufacture copper ultra fine wire used for bonding wire in integrated circuit package, continuous casting process, which can produce high purity copper rod with small cross section, and wiredrawing process have to be optimized to prevent wire brakeage during entire manufacturing process of fine wire. The optimum condition for producing copper rod with mirror surface has to established by investigation of the effects of several parameters such as withdrawal speed, superheat and rod diameter on grain morphology of the cast rod and on its drawing characteristics to fine wire. The purpose of this study is to propose the optimized process parameters in continuous casting process in order to produce cast rod without internal defects, and to predict microstructure orientation suitable for wire drawing process.

• 한국주조공학회지
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• 제38권2호
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• pp.27-31
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• 2018

The lack of industrial manpower that Korean companies have been suffering in 21st century is largely responsible for the low-fertility phenomenon. This research suggests an alternative solution with a program for fostering foreign laborers with technical skills in casting industry. Industrial manpower growth is feasible through accepting migrants who have had official education on the fundamental industrial technologies provided by Korean government. These technically trained migrants who can keep economical self-perpetuating ability are can help to effectively address the problem of the declining working-age population and the decreasing potential growth rate in Korea.

• 대한치과보철학회지
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• 제23권1호
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• pp.145-154
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• 1985

To study the effect of the vent and dense surface of the phophate-bonded investment on the castability of a non-precious alloy used in PFM restoration, one-ended polypropylene straw patterns of 0.15mm thick, 5mm radius. 10mm-high were cast with Vera Bond. The following results were obtained. 1. Thin patterns could be cast completely with a non-precious alloy. 2. No difference in the castability was found among the patterns with vent, chill vent and with out vent. 3. Dense surface of the phosphate-bonded investment had no effect on the cast ability of a nonprecious alloy.

• 한국재료학회지
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• 제7권7호
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• pp.623-631
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• 1997

본 연구에서는 주조 2상 스테인리스강의열시효에 대한 시효온도, 시효시간 및 Nb함유량의 영향을 관찰하기 위해 기계적 성질 및 조직을 조사하였으며 Nb을 함유한 주조 2상 스테인리스강의 파괴기구를 규명하기 위해 SEM에 의한 파단면 관찰과 WDS성분분석을 통해 파괴기구의 특성을 고찰하였다. 시효온도와 시효시간이 증가함에 따라 페라니트으 미소경도가 증가하였으며 항복강도의 경우 시효온도와 시효시간에는 영향을 받지 않았으나 Nb을 함유한 재료들이 Nb을 함유치 않은 재료들에 비해 다소 낮은 항복강도 값을 보였다. 충격흡수에너지 값은 시효시간 및 시효온도의 증가에 따라 시험된 모든 재료에서 저하되었는데 0.4% Nb을 함유하는 경우 Nb을 약간 함유하거나 함유치 않은 재료들에 비해 시효시간에 따라 급격한 감소 경향을 보였다. 파단면 관찰결과 페라이트 기지 또는 페라이트/오스테나이트 상경계에서 석출된 VbC를 비롯한 탄화물들이 취성저항성을 낮추는데 크게 기여했음을 알 수 있었다.